Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA Platform

Continued scaling in accordance with Moore’s law is becoming increasingly difficult. Pitch shrinkage and standard cell height reduction via design technology co-optimization with design rules have sustained this scaling until recently. However, we observe that standard cell device scaling...

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Main Authors: Chung-Kuan Cheng, Chia-Tung Ho, Daeyeal Lee, Bill Lin
Format: Article
Language:English
Published: IEEE 2022-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9798831/
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author Chung-Kuan Cheng
Chia-Tung Ho
Daeyeal Lee
Bill Lin
author_facet Chung-Kuan Cheng
Chia-Tung Ho
Daeyeal Lee
Bill Lin
author_sort Chung-Kuan Cheng
collection DOAJ
description Continued scaling in accordance with Moore&#x2019;s law is becoming increasingly difficult. Pitch shrinkage and standard cell height reduction via design technology co-optimization with design rules have sustained this scaling until recently. However, we observe that standard cell device scaling is becoming saturated due to yield and cost. One way to continue device footprint reduction is by expanding in the third dimension via monolithic 3D integration, using for example stacked gate-all-around (GAA) devices, complementary FETs, vertical FETs, and 3D logic. However, using these footprint scaling approaches to increase device density creates new problems. Using vertical gate-all-around FET (VFET) technologies as a specific instance of 3D device scaling, we demonstrate that the key bottleneck to footprint scaling is the <italic>pin density wall</italic>. The footprint of a block is predominantly limited by the pin density as we increase the number of active device layers. While a full-blown paradigm shift on layout methodology, design flow, and electronic design automation (EDA) platform is not available now, we describe in this article three specific baby steps that can alleviate the pin density problem and demonstrate their potential benefits for footprint scaling: (1) allocating standard cell pin sideways and using block-level routing with the local interconnect layers; (2) using the backside of the substrate for the power distribution network; and (3) using the generation of more complex standard cells. We show via several core designs that a 42.6&#x0025; reduction in the core area is achievable when a combination of these operations is employed.
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spelling doaj.art-bdca7c1885e04fe0b1c71b223a500dd42022-12-22T00:33:40ZengIEEEIEEE Access2169-35362022-01-0110659716598110.1109/ACCESS.2022.31840089798831Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA PlatformChung-Kuan Cheng0https://orcid.org/0000-0002-9865-8390Chia-Tung Ho1https://orcid.org/0000-0002-6479-7552Daeyeal Lee2https://orcid.org/0000-0003-0778-0110Bill Lin3Department of Computer Science and Engineering, University of California at San Diego, La Jolla, CA, USADepartment of Electrical and Computer Engineering, University of California at San Diego, La Jolla, CA, USADepartment of Electrical and Computer Engineering, University of California at San Diego, La Jolla, CA, USADepartment of Electrical and Computer Engineering, University of California at San Diego, La Jolla, CA, USAContinued scaling in accordance with Moore&#x2019;s law is becoming increasingly difficult. Pitch shrinkage and standard cell height reduction via design technology co-optimization with design rules have sustained this scaling until recently. However, we observe that standard cell device scaling is becoming saturated due to yield and cost. One way to continue device footprint reduction is by expanding in the third dimension via monolithic 3D integration, using for example stacked gate-all-around (GAA) devices, complementary FETs, vertical FETs, and 3D logic. However, using these footprint scaling approaches to increase device density creates new problems. Using vertical gate-all-around FET (VFET) technologies as a specific instance of 3D device scaling, we demonstrate that the key bottleneck to footprint scaling is the <italic>pin density wall</italic>. The footprint of a block is predominantly limited by the pin density as we increase the number of active device layers. While a full-blown paradigm shift on layout methodology, design flow, and electronic design automation (EDA) platform is not available now, we describe in this article three specific baby steps that can alleviate the pin density problem and demonstrate their potential benefits for footprint scaling: (1) allocating standard cell pin sideways and using block-level routing with the local interconnect layers; (2) using the backside of the substrate for the power distribution network; and (3) using the generation of more complex standard cells. We show via several core designs that a 42.6&#x0025; reduction in the core area is achievable when a combination of these operations is employed.https://ieeexplore.ieee.org/document/9798831/3D integrationDTCOpin-density wallrouting congestionSTCOVFET
spellingShingle Chung-Kuan Cheng
Chia-Tung Ho
Daeyeal Lee
Bill Lin
Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA Platform
IEEE Access
3D integration
DTCO
pin-density wall
routing congestion
STCO
VFET
title Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA Platform
title_full Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA Platform
title_fullStr Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA Platform
title_full_unstemmed Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA Platform
title_short Monolithic 3D Semiconductor Footprint Scaling Exploration Based on VFET Standard Cell Layout Methodology, Design Flow, and EDA Platform
title_sort monolithic 3d semiconductor footprint scaling exploration based on vfet standard cell layout methodology design flow and eda platform
topic 3D integration
DTCO
pin-density wall
routing congestion
STCO
VFET
url https://ieeexplore.ieee.org/document/9798831/
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AT chiatungho monolithic3dsemiconductorfootprintscalingexplorationbasedonvfetstandardcelllayoutmethodologydesignflowandedaplatform
AT daeyeallee monolithic3dsemiconductorfootprintscalingexplorationbasedonvfetstandardcelllayoutmethodologydesignflowandedaplatform
AT billlin monolithic3dsemiconductorfootprintscalingexplorationbasedonvfetstandardcelllayoutmethodologydesignflowandedaplatform