Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir Process

In the realm of composite manufacturing, this study delves into the innovative approach of enhancing Aluminum-Based Composite Manufacturing through Si3N4 Reinforcement leveraged via Friction Stir Process (FSP). The FSP technique, executed with precision using a vertical milling machine, intricately...

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Main Authors: Singh Harjeet, Goel Radha, Nagpal Amandeep, P Sanjeeva, J Karthiyayini, Ahmed Raghad
Format: Article
Language:English
Published: EDP Sciences 2024-01-01
Series:E3S Web of Conferences
Subjects:
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2024/37/e3sconf_icftest2024_01026.pdf
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author Singh Harjeet
Goel Radha
Nagpal Amandeep
P Sanjeeva
J Karthiyayini
Ahmed Raghad
author_facet Singh Harjeet
Goel Radha
Nagpal Amandeep
P Sanjeeva
J Karthiyayini
Ahmed Raghad
author_sort Singh Harjeet
collection DOAJ
description In the realm of composite manufacturing, this study delves into the innovative approach of enhancing Aluminum-Based Composite Manufacturing through Si3N4 Reinforcement leveraged via Friction Stir Process (FSP). The FSP technique, executed with precision using a vertical milling machine, intricately fabricates composite materials with unparalleled properties. Meticulously chosen parameters including pin diameter, tool tilt angle, and tool profile, coupled with precise tool traversal and rotation, define the operation. The composite substrate, composed of AA 2024, undergoes stringent cleanliness protocols before Si3N4 powders are strategically placed into a designated groove on the titanium surface for processing. Microscopic examination reveals the uniform dispersion of Si3N4 particles within the aluminum matrix, profoundly enhancing mechanical properties. The tensile strength experiences a remarkable 21.45% improvement, while hardness witnesses a significant enhancement of 36.9%. Additionally, fatigue strength is notably improved by 24.12%, and wear resistance sees a substantial boost of 30.44% following Si3N4 nanoparticle integration via FSP.
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spelling doaj.art-bddc7bbed2ba47e2800131011db3b9702024-04-05T07:29:48ZengEDP SciencesE3S Web of Conferences2267-12422024-01-015070102610.1051/e3sconf/202450701026e3sconf_icftest2024_01026Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir ProcessSingh Harjeet0Goel Radha1Nagpal Amandeep2P Sanjeeva3J Karthiyayini4Ahmed Raghad5Lloyd Institute of Engineering & TechnologyLloyd Institute of Management and TechnologyLovely Professional universityDepartment of AIMLE, GRIETNew Horizon College of EngineeringHilla University CollegeIn the realm of composite manufacturing, this study delves into the innovative approach of enhancing Aluminum-Based Composite Manufacturing through Si3N4 Reinforcement leveraged via Friction Stir Process (FSP). The FSP technique, executed with precision using a vertical milling machine, intricately fabricates composite materials with unparalleled properties. Meticulously chosen parameters including pin diameter, tool tilt angle, and tool profile, coupled with precise tool traversal and rotation, define the operation. The composite substrate, composed of AA 2024, undergoes stringent cleanliness protocols before Si3N4 powders are strategically placed into a designated groove on the titanium surface for processing. Microscopic examination reveals the uniform dispersion of Si3N4 particles within the aluminum matrix, profoundly enhancing mechanical properties. The tensile strength experiences a remarkable 21.45% improvement, while hardness witnesses a significant enhancement of 36.9%. Additionally, fatigue strength is notably improved by 24.12%, and wear resistance sees a substantial boost of 30.44% following Si3N4 nanoparticle integration via FSP.https://www.e3s-conferences.org/articles/e3sconf/pdf/2024/37/e3sconf_icftest2024_01026.pdfcomposite manufacturingsi3n4 reinforcementfriction stir process (fsp)mechanical properties enhancementnanoparticle integrationaluminum-based composites
spellingShingle Singh Harjeet
Goel Radha
Nagpal Amandeep
P Sanjeeva
J Karthiyayini
Ahmed Raghad
Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir Process
E3S Web of Conferences
composite manufacturing
si3n4 reinforcement
friction stir process (fsp)
mechanical properties enhancement
nanoparticle integration
aluminum-based composites
title Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir Process
title_full Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir Process
title_fullStr Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir Process
title_full_unstemmed Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir Process
title_short Enhancing Aluminum-Based Composite Manufacturing: Leveraging Si3N4 Reinforcement via Friction Stir Process
title_sort enhancing aluminum based composite manufacturing leveraging si3n4 reinforcement via friction stir process
topic composite manufacturing
si3n4 reinforcement
friction stir process (fsp)
mechanical properties enhancement
nanoparticle integration
aluminum-based composites
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2024/37/e3sconf_icftest2024_01026.pdf
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