Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric Powertrain

Today, Formula 1 race cars are equipped with complex hybrid electric powertrains that display significant cross-couplings between the internal combustion engine and the electrical energy recovery system. Given that a large number of these phenomena are strongly engine-speed dependent, not only the e...

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Main Authors: Camillo Balerna, Marc-Philippe Neumann, Nicolò Robuschi, Pol Duhr, Alberto Cerofolini, Vittorio Ravaglioli, Christopher Onder
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/1/171
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author Camillo Balerna
Marc-Philippe Neumann
Nicolò Robuschi
Pol Duhr
Alberto Cerofolini
Vittorio Ravaglioli
Christopher Onder
author_facet Camillo Balerna
Marc-Philippe Neumann
Nicolò Robuschi
Pol Duhr
Alberto Cerofolini
Vittorio Ravaglioli
Christopher Onder
author_sort Camillo Balerna
collection DOAJ
description Today, Formula 1 race cars are equipped with complex hybrid electric powertrains that display significant cross-couplings between the internal combustion engine and the electrical energy recovery system. Given that a large number of these phenomena are strongly engine-speed dependent, not only the energy management but also the gearshift strategy significantly influence the achievable lap time for a given fuel and battery budget. Therefore, in this paper we propose a detailed low-level mathematical model of the Formula 1 powertrain suited for numerical optimization, and solve the time-optimal control problem in a computationally efficient way. First, we describe the powertrain dynamics by means of first principle modeling approaches and neural network techniques, with a strong focus on the low-level actuation of the internal combustion engine and its coupling with the energy recovery system. Next, we relax the integer decision variable related to the gearbox by applying outer convexification and solve the resulting optimization problem. Our results show that the energy consumption budgets not only influence the fuel mass flow and electric boosting operation, but also the gearshift strategy and the low-level engine operation, e.g., the intake manifold pressure evolution, the air-to-fuel ratio or the turbine waste-gate position.
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spelling doaj.art-bde8080588984acaaaeb38d709d7547a2023-11-21T07:29:05ZengMDPI AGEnergies1996-10732020-12-0114117110.3390/en14010171Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric PowertrainCamillo Balerna0Marc-Philippe Neumann1Nicolò Robuschi2Pol Duhr3Alberto Cerofolini4Vittorio Ravaglioli5Christopher Onder6Institute for Dynamic Systems and Control, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, SwitzerlandInstitute for Dynamic Systems and Control, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, SwitzerlandDepartment of Mechanical Engineering, Politecnico di Milano, via La Masa 1, 20156 Milano, ItalyInstitute for Dynamic Systems and Control, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, SwitzerlandPower Unit Performance and Control Strategies, Ferrari S.p.A., via Enzo Ferrari 27, 41053 Maranello, ItalyDepartment of Industrial Engineering, Università di Bologna, Via Fontanelle 40, 47121 Forlì, ItalyInstitute for Dynamic Systems and Control, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, SwitzerlandToday, Formula 1 race cars are equipped with complex hybrid electric powertrains that display significant cross-couplings between the internal combustion engine and the electrical energy recovery system. Given that a large number of these phenomena are strongly engine-speed dependent, not only the energy management but also the gearshift strategy significantly influence the achievable lap time for a given fuel and battery budget. Therefore, in this paper we propose a detailed low-level mathematical model of the Formula 1 powertrain suited for numerical optimization, and solve the time-optimal control problem in a computationally efficient way. First, we describe the powertrain dynamics by means of first principle modeling approaches and neural network techniques, with a strong focus on the low-level actuation of the internal combustion engine and its coupling with the energy recovery system. Next, we relax the integer decision variable related to the gearbox by applying outer convexification and solve the resulting optimization problem. Our results show that the energy consumption budgets not only influence the fuel mass flow and electric boosting operation, but also the gearshift strategy and the low-level engine operation, e.g., the intake manifold pressure evolution, the air-to-fuel ratio or the turbine waste-gate position.https://www.mdpi.com/1996-1073/14/1/171hybrid electric vehiclesFormula 1optimal controlgearshift optimizationcylinder deactivationouter convexification
spellingShingle Camillo Balerna
Marc-Philippe Neumann
Nicolò Robuschi
Pol Duhr
Alberto Cerofolini
Vittorio Ravaglioli
Christopher Onder
Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric Powertrain
Energies
hybrid electric vehicles
Formula 1
optimal control
gearshift optimization
cylinder deactivation
outer convexification
title Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric Powertrain
title_full Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric Powertrain
title_fullStr Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric Powertrain
title_full_unstemmed Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric Powertrain
title_short Time-Optimal Low-Level Control and Gearshift Strategies for the Formula 1 Hybrid Electric Powertrain
title_sort time optimal low level control and gearshift strategies for the formula 1 hybrid electric powertrain
topic hybrid electric vehicles
Formula 1
optimal control
gearshift optimization
cylinder deactivation
outer convexification
url https://www.mdpi.com/1996-1073/14/1/171
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