Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plate

In this research, an electron beam (EB) butt-welded P91 steel plate (~9 mm thick) is selected to measure longitudinal residual stresses (acting in the welding direction) using a promising residual stress measurement technique - the contour method. The EB weld causes short length scale residual stres...

Full description

Bibliographic Details
Main Author: N. Naveed
Format: Article
Language:English
Published: Elsevier 2021-05-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844021011488
_version_ 1819005247940460544
author N. Naveed
author_facet N. Naveed
author_sort N. Naveed
collection DOAJ
description In this research, an electron beam (EB) butt-welded P91 steel plate (~9 mm thick) is selected to measure longitudinal residual stresses (acting in the welding direction) using a promising residual stress measurement technique - the contour method. The EB weld causes short length scale residual stresses within the narrow width of the fusion zone with steep stress gradients lateral to the weld line, which presents a new challenge for the residual stress measurements. The special measures were taken for all main steps of the technique to improve its the spatial resolution, thereby the short length scale residual stresses were captured. The success of the measurement is assessed by comparing the contour method result to the neutron diffraction result, and a good agreement were found in the results of both the techniques. These results also shows that the contour measurement results successfully captured the steep stress gradient on both sides of the weld centre-line (0 mm) with tensile stress peaks situated just 2.8 mm apart. It is one of the best resolutions in residual stress length-scale in this component achieved in contour measurements.
first_indexed 2024-12-20T23:49:46Z
format Article
id doaj.art-bdf949d87c16411192afd5b6f07dd065
institution Directory Open Access Journal
issn 2405-8440
language English
last_indexed 2024-12-20T23:49:46Z
publishDate 2021-05-01
publisher Elsevier
record_format Article
series Heliyon
spelling doaj.art-bdf949d87c16411192afd5b6f07dd0652022-12-21T19:22:52ZengElsevierHeliyon2405-84402021-05-0175e07045Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plateN. Naveed0Faculty of Technology, University of Sunderland, Sunderland, SR6 0DD, UK; The Open University, Walton Hall, Milton Keynes, MK7 6AA, UK; Corresponding author.In this research, an electron beam (EB) butt-welded P91 steel plate (~9 mm thick) is selected to measure longitudinal residual stresses (acting in the welding direction) using a promising residual stress measurement technique - the contour method. The EB weld causes short length scale residual stresses within the narrow width of the fusion zone with steep stress gradients lateral to the weld line, which presents a new challenge for the residual stress measurements. The special measures were taken for all main steps of the technique to improve its the spatial resolution, thereby the short length scale residual stresses were captured. The success of the measurement is assessed by comparing the contour method result to the neutron diffraction result, and a good agreement were found in the results of both the techniques. These results also shows that the contour measurement results successfully captured the steep stress gradient on both sides of the weld centre-line (0 mm) with tensile stress peaks situated just 2.8 mm apart. It is one of the best resolutions in residual stress length-scale in this component achieved in contour measurements.http://www.sciencedirect.com/science/article/pii/S2405844021011488The contour methodHigh energy density welding (HEDW)Electron beam welding (EB)P91 steelWire electrical discharge machine (WEDM)
spellingShingle N. Naveed
Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plate
Heliyon
The contour method
High energy density welding (HEDW)
Electron beam welding (EB)
P91 steel
Wire electrical discharge machine (WEDM)
title Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plate
title_full Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plate
title_fullStr Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plate
title_full_unstemmed Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plate
title_short Characterisation of short-length scale residual stress variations within an electron beam welded P91 Ferritic–Martensitic steel plate
title_sort characterisation of short length scale residual stress variations within an electron beam welded p91 ferritic martensitic steel plate
topic The contour method
High energy density welding (HEDW)
Electron beam welding (EB)
P91 steel
Wire electrical discharge machine (WEDM)
url http://www.sciencedirect.com/science/article/pii/S2405844021011488
work_keys_str_mv AT nnaveed characterisationofshortlengthscaleresidualstressvariationswithinanelectronbeamweldedp91ferriticmartensiticsteelplate