Test Structure Design for Defect Detection during Active Thermal Cycling

Integrated power ICs acting as smart power switches for automotive or industrial applications are often subjected to active thermal cycling. Consequently, they undergo significant self-heating and are prone to various failure mechanisms related to the electro-thermo-mechanical phenomena that take pl...

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Main Authors: Ciprian Florea, Dan Simon, Adrian Bojiță, Marius Purcar, Cristian Boianceanu, Vasile Țopa
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/19/7223
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author Ciprian Florea
Dan Simon
Adrian Bojiță
Marius Purcar
Cristian Boianceanu
Vasile Țopa
author_facet Ciprian Florea
Dan Simon
Adrian Bojiță
Marius Purcar
Cristian Boianceanu
Vasile Țopa
author_sort Ciprian Florea
collection DOAJ
description Integrated power ICs acting as smart power switches for automotive or industrial applications are often subjected to active thermal cycling. Consequently, they undergo significant self-heating and are prone to various failure mechanisms related to the electro-thermo-mechanical phenomena that take place in the device metallization. In this article a test structure consisting of a lateral DMOS transistor equipped with several integrated sensors is proposed for metallization fatigue assessment. The design of the test structure is presented in detail, alongside with design considerations drawn from the literature and from simulation results. The testing procedure is then described, and experimental results are discussed. The experimental data provided by the integrated sensors correlated with the electro-thermal simulation results indicate the emergence of a failure mechanism and this is later confirmed by failure analysis. Conclusions are further drawn regarding the feasibility of using the proposed integrated sensors for monitoring defects in power ICs.
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spelling doaj.art-be16d5b7903048f0b1a775a6a563f2e32023-11-23T21:45:30ZengMDPI AGSensors1424-82202022-09-012219722310.3390/s22197223Test Structure Design for Defect Detection during Active Thermal CyclingCiprian Florea0Dan Simon1Adrian Bojiță2Marius Purcar3Cristian Boianceanu4Vasile Țopa5Infineon Technologies Romania & Co. SCS, 020335 Bucharest, RomaniaInfineon Technologies Romania & Co. SCS, 020335 Bucharest, RomaniaElectrotechnics and Measurements Department, Technical University of Cluj-Napoca, 400027 Cluj-Napoca, RomaniaElectrotechnics and Measurements Department, Technical University of Cluj-Napoca, 400027 Cluj-Napoca, RomaniaInfineon Technologies Romania & Co. SCS, 020335 Bucharest, RomaniaElectrotechnics and Measurements Department, Technical University of Cluj-Napoca, 400027 Cluj-Napoca, RomaniaIntegrated power ICs acting as smart power switches for automotive or industrial applications are often subjected to active thermal cycling. Consequently, they undergo significant self-heating and are prone to various failure mechanisms related to the electro-thermo-mechanical phenomena that take place in the device metallization. In this article a test structure consisting of a lateral DMOS transistor equipped with several integrated sensors is proposed for metallization fatigue assessment. The design of the test structure is presented in detail, alongside with design considerations drawn from the literature and from simulation results. The testing procedure is then described, and experimental results are discussed. The experimental data provided by the integrated sensors correlated with the electro-thermal simulation results indicate the emergence of a failure mechanism and this is later confirmed by failure analysis. Conclusions are further drawn regarding the feasibility of using the proposed integrated sensors for monitoring defects in power ICs.https://www.mdpi.com/1424-8220/22/19/7223active thermal cyclingDMOS power transistorsmart power ICfailure mechanismsintegrated sensorsmetallization fatigue
spellingShingle Ciprian Florea
Dan Simon
Adrian Bojiță
Marius Purcar
Cristian Boianceanu
Vasile Țopa
Test Structure Design for Defect Detection during Active Thermal Cycling
Sensors
active thermal cycling
DMOS power transistor
smart power IC
failure mechanisms
integrated sensors
metallization fatigue
title Test Structure Design for Defect Detection during Active Thermal Cycling
title_full Test Structure Design for Defect Detection during Active Thermal Cycling
title_fullStr Test Structure Design for Defect Detection during Active Thermal Cycling
title_full_unstemmed Test Structure Design for Defect Detection during Active Thermal Cycling
title_short Test Structure Design for Defect Detection during Active Thermal Cycling
title_sort test structure design for defect detection during active thermal cycling
topic active thermal cycling
DMOS power transistor
smart power IC
failure mechanisms
integrated sensors
metallization fatigue
url https://www.mdpi.com/1424-8220/22/19/7223
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AT mariuspurcar teststructuredesignfordefectdetectionduringactivethermalcycling
AT cristianboianceanu teststructuredesignfordefectdetectionduringactivethermalcycling
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