Physical and mathematical modeling of inclusion behavior in a tundish with gas curtain

Abstract Gas injection in the tundish has been considered as an alternative to optimizing inclusion removal from steels. In the present study, physical and mathematical modeling were used to investigate the effect of gas injection in the tundish on the inclusion removal efficiency. The physical mode...

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Main Authors: Gisele Márcia de Souza, Alexandre de Freitas Gomes de Mendonça, Roberto Parreiras Tavares
Format: Article
Language:English
Published: Fundação Gorceix 2020-09-01
Series:REM: International Engineering Journal
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2020000400531&tlng=en
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author Gisele Márcia de Souza
Alexandre de Freitas Gomes de Mendonça
Roberto Parreiras Tavares
author_facet Gisele Márcia de Souza
Alexandre de Freitas Gomes de Mendonça
Roberto Parreiras Tavares
author_sort Gisele Márcia de Souza
collection DOAJ
description Abstract Gas injection in the tundish has been considered as an alternative to optimizing inclusion removal from steels. In the present study, physical and mathematical modeling were used to investigate the effect of gas injection in the tundish on the inclusion removal efficiency. The physical model is a 1/3 reduced scale of an industrial two-strand tundish of 40 tons. The inclusion removal efficiency was quantified using the APS III probe, which counts particles leaving the tundish during the test. Different locations for the gas injection plug were evaluated. Additionally, a mathematical model was developed using commercial CFD software CFX. The predictions of the mathematical model were validated by the physical model results, comparing the efficiency of inclusion removal. The proposed model includes a new boundary condition to describe the behavior of the particles at the free surface, implemented by a special subroutine. The model enabled the identification of appropriate conditions: plugs located at 0.56 or 0.84m from the tundish inlet with gas injection with the flow rate of 3NL/min.
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spelling doaj.art-be19d92317724d819f82ce3c8dbb46602022-12-22T04:13:28ZengFundação GorceixREM: International Engineering Journal2448-167X2020-09-0173453153810.1590/0370-44672020730010Physical and mathematical modeling of inclusion behavior in a tundish with gas curtainGisele Márcia de Souzahttps://orcid.org/0000-0003-3095-8781Alexandre de Freitas Gomes de Mendonçahttps://orcid.org/0000-0002-4511-3135Roberto Parreiras Tavareshttps://orcid.org/0000-0001-9348-2181Abstract Gas injection in the tundish has been considered as an alternative to optimizing inclusion removal from steels. In the present study, physical and mathematical modeling were used to investigate the effect of gas injection in the tundish on the inclusion removal efficiency. The physical model is a 1/3 reduced scale of an industrial two-strand tundish of 40 tons. The inclusion removal efficiency was quantified using the APS III probe, which counts particles leaving the tundish during the test. Different locations for the gas injection plug were evaluated. Additionally, a mathematical model was developed using commercial CFD software CFX. The predictions of the mathematical model were validated by the physical model results, comparing the efficiency of inclusion removal. The proposed model includes a new boundary condition to describe the behavior of the particles at the free surface, implemented by a special subroutine. The model enabled the identification of appropriate conditions: plugs located at 0.56 or 0.84m from the tundish inlet with gas injection with the flow rate of 3NL/min.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2020000400531&tlng=entundishinclusionsgas injectionphysical modelingmathematical modeling
spellingShingle Gisele Márcia de Souza
Alexandre de Freitas Gomes de Mendonça
Roberto Parreiras Tavares
Physical and mathematical modeling of inclusion behavior in a tundish with gas curtain
REM: International Engineering Journal
tundish
inclusions
gas injection
physical modeling
mathematical modeling
title Physical and mathematical modeling of inclusion behavior in a tundish with gas curtain
title_full Physical and mathematical modeling of inclusion behavior in a tundish with gas curtain
title_fullStr Physical and mathematical modeling of inclusion behavior in a tundish with gas curtain
title_full_unstemmed Physical and mathematical modeling of inclusion behavior in a tundish with gas curtain
title_short Physical and mathematical modeling of inclusion behavior in a tundish with gas curtain
title_sort physical and mathematical modeling of inclusion behavior in a tundish with gas curtain
topic tundish
inclusions
gas injection
physical modeling
mathematical modeling
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2020000400531&tlng=en
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AT robertoparreirastavares physicalandmathematicalmodelingofinclusionbehaviorinatundishwithgascurtain