Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithms

Contemporary manufacturing processes are substantially complex due to the involvement of a sizable number of correlated process variables. Uncovering the correlations among these variables would be the most demanding task in this scenario, which require exclusive tools and techniques. Data-driven su...

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Main Authors: Tamal Ghosh, Kristian Martinsen
Format: Article
Language:English
Published: Elsevier 2020-06-01
Series:Engineering Science and Technology, an International Journal
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2215098619312765
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author Tamal Ghosh
Kristian Martinsen
author_facet Tamal Ghosh
Kristian Martinsen
author_sort Tamal Ghosh
collection DOAJ
description Contemporary manufacturing processes are substantially complex due to the involvement of a sizable number of correlated process variables. Uncovering the correlations among these variables would be the most demanding task in this scenario, which require exclusive tools and techniques. Data-driven surrogate-assisted optimization is an ideal modeling approach, which eliminates the necessity of resource driven mathematical or simulation paradigms for the manufacturing process optimization. In this paper, a data-driven evolutionary algorithm is introduced, which is based on the improved Non-dominated Sorting Genetic Algorithm (NSGA-III). For objective approximation, the Gaussian Kernel Regression is selected. The multi-response manufacturing process data are employed to train this model. The proposed data-driven approach is generic, which could be evaluated for any type of manufacturing process. In order to verify the proposed methodology, a comprehensive number of cases are considered from the past literature. The proposed data-driven NSGA-III is compared with the Multi-Objective Evolutionary Algorithm based on Decomposition (MOEA/D) and shown to attain improved solutions within the imposed boundary conditions. Both the algorithms are shown to perform well using statistical analysis. The obtained results could be utilized to improve the machining conditions and performances. The novelty of this research is twofold, first, the surrogate-assisted NSGA III is implemented and second, the proposed approach is adopted for the multi-response manufacturing process optimization.
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spelling doaj.art-be38db8b721c4c529590badb46e06ef82022-12-22T02:23:59ZengElsevierEngineering Science and Technology, an International Journal2215-09862020-06-01233650663Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithmsTamal Ghosh0Kristian Martinsen1Corresponding author.; Department of Manufacturing and Civil Engineering, Norwegian University of Science and Technology, Teknologivegen 22, 2815 Gjøvik, NorwayDepartment of Manufacturing and Civil Engineering, Norwegian University of Science and Technology, Teknologivegen 22, 2815 Gjøvik, NorwayContemporary manufacturing processes are substantially complex due to the involvement of a sizable number of correlated process variables. Uncovering the correlations among these variables would be the most demanding task in this scenario, which require exclusive tools and techniques. Data-driven surrogate-assisted optimization is an ideal modeling approach, which eliminates the necessity of resource driven mathematical or simulation paradigms for the manufacturing process optimization. In this paper, a data-driven evolutionary algorithm is introduced, which is based on the improved Non-dominated Sorting Genetic Algorithm (NSGA-III). For objective approximation, the Gaussian Kernel Regression is selected. The multi-response manufacturing process data are employed to train this model. The proposed data-driven approach is generic, which could be evaluated for any type of manufacturing process. In order to verify the proposed methodology, a comprehensive number of cases are considered from the past literature. The proposed data-driven NSGA-III is compared with the Multi-Objective Evolutionary Algorithm based on Decomposition (MOEA/D) and shown to attain improved solutions within the imposed boundary conditions. Both the algorithms are shown to perform well using statistical analysis. The obtained results could be utilized to improve the machining conditions and performances. The novelty of this research is twofold, first, the surrogate-assisted NSGA III is implemented and second, the proposed approach is adopted for the multi-response manufacturing process optimization.http://www.sciencedirect.com/science/article/pii/S2215098619312765Machining process optimizationData-driven surrogate modelNSGA-IIIMany-response parametric designMOEA/D
spellingShingle Tamal Ghosh
Kristian Martinsen
Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithms
Engineering Science and Technology, an International Journal
Machining process optimization
Data-driven surrogate model
NSGA-III
Many-response parametric design
MOEA/D
title Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithms
title_full Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithms
title_fullStr Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithms
title_full_unstemmed Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithms
title_short Generalized approach for multi-response machining process optimization using machine learning and evolutionary algorithms
title_sort generalized approach for multi response machining process optimization using machine learning and evolutionary algorithms
topic Machining process optimization
Data-driven surrogate model
NSGA-III
Many-response parametric design
MOEA/D
url http://www.sciencedirect.com/science/article/pii/S2215098619312765
work_keys_str_mv AT tamalghosh generalizedapproachformultiresponsemachiningprocessoptimizationusingmachinelearningandevolutionaryalgorithms
AT kristianmartinsen generalizedapproachformultiresponsemachiningprocessoptimizationusingmachinelearningandevolutionaryalgorithms