The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial Profiling

The paper presents an option of the steam condensing turbine K-325-23.5 (K-300 series) low pressure cylinder flow part improvement due to the last stage modernization. The K-325-23.5 turbine is designed to replace the outdated K-300 series turbines, which together with the K-200 series turbines form...

Full description

Bibliographic Details
Main Authors: Andrii V. Rusanov, Viktor L. Shvetsov, Svitlana V. Alyokhina, Natalia V. Pashchenko, Roman A. Rusanov, Mykhailo H. Ishchenko, Liubov O. Slaston, Riza B. Sherfedinov
Format: Article
Language:English
Published: NAS of Ukraine, A. Pidhornyi Institute of Mechanical Engineering Problems 2020-03-01
Series:Journal of Mechanical Engineering
Subjects:
Online Access:https://journal-me.com/wp-content/uploads/2020/03/2020_1_1_eng.pdf
_version_ 1819156565581627392
author Andrii V. Rusanov
Viktor L. Shvetsov
Svitlana V. Alyokhina
Natalia V. Pashchenko
Roman A. Rusanov
Mykhailo H. Ishchenko
Liubov O. Slaston
Riza B. Sherfedinov
author_facet Andrii V. Rusanov
Viktor L. Shvetsov
Svitlana V. Alyokhina
Natalia V. Pashchenko
Roman A. Rusanov
Mykhailo H. Ishchenko
Liubov O. Slaston
Riza B. Sherfedinov
author_sort Andrii V. Rusanov
collection DOAJ
description The paper presents an option of the steam condensing turbine K-325-23.5 (K-300 series) low pressure cylinder flow part improvement due to the last stage modernization. The K-325-23.5 turbine is designed to replace the outdated K-300 series turbines, which together with the K-200 series turbines form the basis of Ukraine's thermal energy. In the modernized flow part, new last stage guide apparatus blades with a complex circular lean near the hub are used. The purpose of the modernization was to increase the low-pressure cylinder efficiency in the "bad" condenser vacuum to ensure that it did not "decrease" its efficiency at rated operating modes. The modernized low-pressure cylinder flow part is developed with the usage of modern methods of the viscous three-dimensional flow calculation based on the numerical integration of the Reynolds-averaged Navier-Stoks equations. For the turbulent effects, a two-parameter differential SST Menter turbulence model is applied, and for the hydraulic fluid real properties, the IAPWS-95 state equation is used. To construct the axial blades three-dimensional geometry, the original method, the initial data for which was the limited number of parameterized quantities, was used. The applied methods of gas-dynamic calculations and design of flow turbomachines are implemented in the IPMFlow software package, which is the development of the FlowER and FlowER-U software packages. The researched low-pressure cylinder flow part is limited by the last two stages (4th and 5th). A difference grid with a total element volume of more than 3 million is used to construct the calculation area. The research examined more than 20 options of the last stage stator blades. In the modernized flow part of the low-pressure cylinder last stage at rated operating mode, the gain of the efficiency coefficient (efficiency) is 0.9% and power – 0.61 MW. In the mode of "bad" condenser vacuum (with high pressure) a significant increase is achieved: efficiency – by 11.5%, power increased by almost 2 MW.
first_indexed 2024-12-22T15:54:54Z
format Article
id doaj.art-be3ccf13b0944daebb3b98f1704273d7
institution Directory Open Access Journal
issn 2709-2984
2709-2992
language English
last_indexed 2024-12-22T15:54:54Z
publishDate 2020-03-01
publisher NAS of Ukraine, A. Pidhornyi Institute of Mechanical Engineering Problems
record_format Article
series Journal of Mechanical Engineering
spelling doaj.art-be3ccf13b0944daebb3b98f1704273d72022-12-21T18:20:49ZengNAS of Ukraine, A. Pidhornyi Institute of Mechanical Engineering ProblemsJournal of Mechanical Engineering2709-29842709-29922020-03-0123161410.15407/pmach2020.01.006The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial ProfilingAndrii V. Rusanov0https://orcid.org/0000-0003-1345-7010Viktor L. Shvetsov1https://orcid.org/0000-0002-2384-1780Svitlana V. Alyokhina2https://orcid.org/0000-0002-2967-0150Natalia V. Pashchenko3https://orcid.org/0000-0002-3936-7331Roman A. Rusanov4https://orcid.org/0000-0003-2930-2574Mykhailo H. Ishchenko5https://orcid.org/0000-0003-2251-5104Liubov O. Slaston6https://orcid.org/0000-0002-9268-8134Riza B. Sherfedinov7https://orcid.org/0000-0002-5947-7802A. Pidhornyi Institute of Mechanical Engineering Problems of NASUJoint-Stock Company TurboatomA. Pidhornyi Institute of Mechanical Engineering Problems of NASU, V. N. Karazin Kharkiv National UniversityA. Pidhornyi Institute of Mechanical Engineering Problems of NASUA. Pidhornyi Institute of Mechanical Engineering Problems of NASUJoint-Stock Company TurboatomJoint-Stock Company TurboatomJoint-Stock Company TurboatomThe paper presents an option of the steam condensing turbine K-325-23.5 (K-300 series) low pressure cylinder flow part improvement due to the last stage modernization. The K-325-23.5 turbine is designed to replace the outdated K-300 series turbines, which together with the K-200 series turbines form the basis of Ukraine's thermal energy. In the modernized flow part, new last stage guide apparatus blades with a complex circular lean near the hub are used. The purpose of the modernization was to increase the low-pressure cylinder efficiency in the "bad" condenser vacuum to ensure that it did not "decrease" its efficiency at rated operating modes. The modernized low-pressure cylinder flow part is developed with the usage of modern methods of the viscous three-dimensional flow calculation based on the numerical integration of the Reynolds-averaged Navier-Stoks equations. For the turbulent effects, a two-parameter differential SST Menter turbulence model is applied, and for the hydraulic fluid real properties, the IAPWS-95 state equation is used. To construct the axial blades three-dimensional geometry, the original method, the initial data for which was the limited number of parameterized quantities, was used. The applied methods of gas-dynamic calculations and design of flow turbomachines are implemented in the IPMFlow software package, which is the development of the FlowER and FlowER-U software packages. The researched low-pressure cylinder flow part is limited by the last two stages (4th and 5th). A difference grid with a total element volume of more than 3 million is used to construct the calculation area. The research examined more than 20 options of the last stage stator blades. In the modernized flow part of the low-pressure cylinder last stage at rated operating mode, the gain of the efficiency coefficient (efficiency) is 0.9% and power – 0.61 MW. In the mode of "bad" condenser vacuum (with high pressure) a significant increase is achieved: efficiency – by 11.5%, power increased by almost 2 MW.https://journal-me.com/wp-content/uploads/2020/03/2020_1_1_eng.pdfspatial profilingnumerical modelingspatial flowgas-dynamic efficiencysteam turbinelast stage
spellingShingle Andrii V. Rusanov
Viktor L. Shvetsov
Svitlana V. Alyokhina
Natalia V. Pashchenko
Roman A. Rusanov
Mykhailo H. Ishchenko
Liubov O. Slaston
Riza B. Sherfedinov
The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial Profiling
Journal of Mechanical Engineering
spatial profiling
numerical modeling
spatial flow
gas-dynamic efficiency
steam turbine
last stage
title The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial Profiling
title_full The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial Profiling
title_fullStr The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial Profiling
title_full_unstemmed The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial Profiling
title_short The Efficiency Increase of the Steam Turbine Low Pressure Cylinder Last Stage by the Blades Spatial Profiling
title_sort efficiency increase of the steam turbine low pressure cylinder last stage by the blades spatial profiling
topic spatial profiling
numerical modeling
spatial flow
gas-dynamic efficiency
steam turbine
last stage
url https://journal-me.com/wp-content/uploads/2020/03/2020_1_1_eng.pdf
work_keys_str_mv AT andriivrusanov theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT viktorlshvetsov theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT svitlanavalyokhina theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT nataliavpashchenko theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT romanarusanov theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT mykhailohishchenko theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT liubovoslaston theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT rizabsherfedinov theefficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT andriivrusanov efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT viktorlshvetsov efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT svitlanavalyokhina efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT nataliavpashchenko efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT romanarusanov efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT mykhailohishchenko efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT liubovoslaston efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling
AT rizabsherfedinov efficiencyincreaseofthesteamturbinelowpressurecylinderlaststagebythebladesspatialprofiling