Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel Industry

Fine dust, represented by Fe-based fine particles and emitted from the production process of the iron and steel industry, is the primary factor causing many diseases represented by industrial pneumoconiosis, and ultra-low dust emission has always been a thorny problem to be solved urgently. To explo...

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Main Authors: Dengke Xu, Zuxiang Hu, Li’an Zhang, Wenqing Zhang
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Atmosphere
Subjects:
Online Access:https://www.mdpi.com/2073-4433/14/9/1434
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author Dengke Xu
Zuxiang Hu
Li’an Zhang
Wenqing Zhang
author_facet Dengke Xu
Zuxiang Hu
Li’an Zhang
Wenqing Zhang
author_sort Dengke Xu
collection DOAJ
description Fine dust, represented by Fe-based fine particles and emitted from the production process of the iron and steel industry, is the primary factor causing many diseases represented by industrial pneumoconiosis, and ultra-low dust emission has always been a thorny problem to be solved urgently. To explore the magnetic coagulation effect of Fe-based fine particles in the magnetic field when removing them from industrial flue gas by the magnetic field effect in the iron and steel industry, using FLUENT software, magnetic dipole force was added between particles through user defined function (UDF) based on the computational fluid dynamics-discrete phase model (CFD-DPM) method so that the collision process of particles was then equivalent to their mutual trapping process. Next, the effects of particle size, particle volume fraction, external magnetic field strength, and particle magnetic susceptibility on the magnetic coagulation process were comprehensively studied. Meanwhile, the proton balance equation (PBE) was solved using the partition method on the basis of the computational fluid dynamics-population balance model (CFD-PBM) to compare the coagulation removal effect under random and aligned orientations of magnetic dipoles, respectively. The results showed that the magnetic coagulation strength under the random orientation of magnetic dipoles was greater than that under the aligned orientation. When the particle size of Fe-based fine particles increased from 0.5 μm to 1.5 μm, the magnetic coagulation coefficient decreased from 0.5414 to 0.2882, and the difference in the removal efficiency under the two different orientations of magnetic dipoles became smaller. When the particle volume fraction increased from 0.01 to 0.03, the magnetic coagulation coefficient increased from 0.2353 to 0.5061, and the difference in the removal efficiency under two orientations was enlarged. When the applied external magnetic field strength increased from 0.5 T to 1.0 T, the magnetic coagulation coefficient increased from 0.3940 to 0.5288, and the magnetic susceptibility increased from 0.0250 to 0.0500, the coagulation coefficient increased from 0.3940 to 0.5288, and the difference under two orientations basically stayed unchanged.
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spelling doaj.art-be59f808dc084c608b80d3cae8e2add42023-11-19T09:31:13ZengMDPI AGAtmosphere2073-44332023-09-01149143410.3390/atmos14091434Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel IndustryDengke Xu0Zuxiang Hu1Li’an Zhang2Wenqing Zhang3School of Civil Engineering and Architecture, Anhui University of Science and Technology, Huainan 232001, ChinaSchool of Energy and Safety, Anhui University of Science and Technology, Huainan 232001, ChinaSchool of Civil Engineering and Architecture, Anhui University of Science and Technology, Huainan 232001, ChinaSchool of Energy and Safety, Anhui University of Science and Technology, Huainan 232001, ChinaFine dust, represented by Fe-based fine particles and emitted from the production process of the iron and steel industry, is the primary factor causing many diseases represented by industrial pneumoconiosis, and ultra-low dust emission has always been a thorny problem to be solved urgently. To explore the magnetic coagulation effect of Fe-based fine particles in the magnetic field when removing them from industrial flue gas by the magnetic field effect in the iron and steel industry, using FLUENT software, magnetic dipole force was added between particles through user defined function (UDF) based on the computational fluid dynamics-discrete phase model (CFD-DPM) method so that the collision process of particles was then equivalent to their mutual trapping process. Next, the effects of particle size, particle volume fraction, external magnetic field strength, and particle magnetic susceptibility on the magnetic coagulation process were comprehensively studied. Meanwhile, the proton balance equation (PBE) was solved using the partition method on the basis of the computational fluid dynamics-population balance model (CFD-PBM) to compare the coagulation removal effect under random and aligned orientations of magnetic dipoles, respectively. The results showed that the magnetic coagulation strength under the random orientation of magnetic dipoles was greater than that under the aligned orientation. When the particle size of Fe-based fine particles increased from 0.5 μm to 1.5 μm, the magnetic coagulation coefficient decreased from 0.5414 to 0.2882, and the difference in the removal efficiency under the two different orientations of magnetic dipoles became smaller. When the particle volume fraction increased from 0.01 to 0.03, the magnetic coagulation coefficient increased from 0.2353 to 0.5061, and the difference in the removal efficiency under two orientations was enlarged. When the applied external magnetic field strength increased from 0.5 T to 1.0 T, the magnetic coagulation coefficient increased from 0.3940 to 0.5288, and the magnetic susceptibility increased from 0.0250 to 0.0500, the coagulation coefficient increased from 0.3940 to 0.5288, and the difference under two orientations basically stayed unchanged.https://www.mdpi.com/2073-4433/14/9/1434Fe-based fine particlesmagnetic field effectmagnetic dipole forcemagnetic coagulationremoval efficiency
spellingShingle Dengke Xu
Zuxiang Hu
Li’an Zhang
Wenqing Zhang
Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel Industry
Atmosphere
Fe-based fine particles
magnetic field effect
magnetic dipole force
magnetic coagulation
removal efficiency
title Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel Industry
title_full Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel Industry
title_fullStr Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel Industry
title_full_unstemmed Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel Industry
title_short Study on Dynamic Characteristics of Magnetic Coagulation of Fe-Based Fine Particles in Iron and Steel Industry
title_sort study on dynamic characteristics of magnetic coagulation of fe based fine particles in iron and steel industry
topic Fe-based fine particles
magnetic field effect
magnetic dipole force
magnetic coagulation
removal efficiency
url https://www.mdpi.com/2073-4433/14/9/1434
work_keys_str_mv AT dengkexu studyondynamiccharacteristicsofmagneticcoagulationoffebasedfineparticlesinironandsteelindustry
AT zuxianghu studyondynamiccharacteristicsofmagneticcoagulationoffebasedfineparticlesinironandsteelindustry
AT lianzhang studyondynamiccharacteristicsofmagneticcoagulationoffebasedfineparticlesinironandsteelindustry
AT wenqingzhang studyondynamiccharacteristicsofmagneticcoagulationoffebasedfineparticlesinironandsteelindustry