Evaluation on material and heat balance of EAF processes with introduction of CO2

The advantages of using CO2 for the decarburization of high alloy steels have been recognized from environmental and economic view points. The present paper presents the heat and materials balances in the decarburization process with the introduction of CO2 as a diluting gas in Electric Arc...

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Main Authors: Wang H., Yu H., Teng L., Seetharaman S.
Format: Article
Language:English
Published: University of Belgrade, Technical Faculty, Bor 2016-01-01
Series:Journal of Mining and Metallurgy. Section B: Metallurgy
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/1450-5339/2016/1450-53391600002W.pdf
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author Wang H.
Yu H.
Teng L.
Seetharaman S.
author_facet Wang H.
Yu H.
Teng L.
Seetharaman S.
author_sort Wang H.
collection DOAJ
description The advantages of using CO2 for the decarburization of high alloy steels have been recognized from environmental and economic view points. The present paper presents the heat and materials balances in the decarburization process with the introduction of CO2 as a diluting gas in Electric Arc Furnace (EAF) process for steel production. The aim is to optimize the amount of CO2 and the materials requirements, which includes the addition of scrap, hot metal and coolant. These estimations are also important to control the bath temperature, thereby prolong the lifetime of the refractory lining of the furnace. The present calculations enable an optimization of the CO2:O2 ratio and materials input in the decarburization of carbon steel melts. Another important extension of the work is the possibility to enhance the addition of hot metal during steel making process. The present results show that addition of up to 20% hot metal is likely to the energy loss due to the introduction of 50% CO2 for a 110 tons EAF resulting in the saving of electric energy.
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spelling doaj.art-bea042f05f9f4bb7874a0d1e6090da842025-02-02T02:54:39ZengUniversity of Belgrade, Technical Faculty, BorJournal of Mining and Metallurgy. Section B: Metallurgy1450-53392217-71752016-01-015211810.2298/JMMB150627002W1450-53391600002WEvaluation on material and heat balance of EAF processes with introduction of CO2Wang H.0Yu H.1Teng L.2Seetharaman S.3University of Science and Technology Beijing, State Key Laboratory of Advanced Metallurgy, Beijing, China + University of Science and Technology, School of Metallurgical and Ecological Engineering, Beijing, ChinaUniversity of Science and Technology Beijing, State Key Laboratory of Advanced Metallurgy, Beijing, China + University of Science and Technology, School of Metallurgical and Ecological Engineering, Beijing, ChinaRoyal Institute of Technology, Division of Materials Process Science, Stockholm, SwedenRoyal Institute of Technology, Division of Materials Process Science, Stockholm, SwedenThe advantages of using CO2 for the decarburization of high alloy steels have been recognized from environmental and economic view points. The present paper presents the heat and materials balances in the decarburization process with the introduction of CO2 as a diluting gas in Electric Arc Furnace (EAF) process for steel production. The aim is to optimize the amount of CO2 and the materials requirements, which includes the addition of scrap, hot metal and coolant. These estimations are also important to control the bath temperature, thereby prolong the lifetime of the refractory lining of the furnace. The present calculations enable an optimization of the CO2:O2 ratio and materials input in the decarburization of carbon steel melts. Another important extension of the work is the possibility to enhance the addition of hot metal during steel making process. The present results show that addition of up to 20% hot metal is likely to the energy loss due to the introduction of 50% CO2 for a 110 tons EAF resulting in the saving of electric energy.http://www.doiserbia.nb.rs/img/doi/1450-5339/2016/1450-53391600002W.pdfCO2heat balancematerials balanceenergy savingelectric arc furnace
spellingShingle Wang H.
Yu H.
Teng L.
Seetharaman S.
Evaluation on material and heat balance of EAF processes with introduction of CO2
Journal of Mining and Metallurgy. Section B: Metallurgy
CO2
heat balance
materials balance
energy saving
electric arc furnace
title Evaluation on material and heat balance of EAF processes with introduction of CO2
title_full Evaluation on material and heat balance of EAF processes with introduction of CO2
title_fullStr Evaluation on material and heat balance of EAF processes with introduction of CO2
title_full_unstemmed Evaluation on material and heat balance of EAF processes with introduction of CO2
title_short Evaluation on material and heat balance of EAF processes with introduction of CO2
title_sort evaluation on material and heat balance of eaf processes with introduction of co2
topic CO2
heat balance
materials balance
energy saving
electric arc furnace
url http://www.doiserbia.nb.rs/img/doi/1450-5339/2016/1450-53391600002W.pdf
work_keys_str_mv AT wangh evaluationonmaterialandheatbalanceofeafprocesseswithintroductionofco2
AT yuh evaluationonmaterialandheatbalanceofeafprocesseswithintroductionofco2
AT tengl evaluationonmaterialandheatbalanceofeafprocesseswithintroductionofco2
AT seetharamans evaluationonmaterialandheatbalanceofeafprocesseswithintroductionofco2