An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor Technology

The establishment and control of oxygen levels in packs of oxygen-sensitive food products such as cheese is imperative in order to maintain product quality over a determined shelf life. Oxygen sensors quantify oxygen concentrations within packaging using a reversible optical measurement process, and...

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Main Authors: Karen A.M. O’ Callaghan, Dmitri B. Papkovsky, Joseph P. Kerry
Format: Article
Language:English
Published: MDPI AG 2016-06-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/16/6/916
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author Karen A.M. O’ Callaghan
Dmitri B. Papkovsky
Joseph P. Kerry
author_facet Karen A.M. O’ Callaghan
Dmitri B. Papkovsky
Joseph P. Kerry
author_sort Karen A.M. O’ Callaghan
collection DOAJ
description The establishment and control of oxygen levels in packs of oxygen-sensitive food products such as cheese is imperative in order to maintain product quality over a determined shelf life. Oxygen sensors quantify oxygen concentrations within packaging using a reversible optical measurement process, and this non-destructive nature ensures the entire supply chain can be monitored and can assist in pinpointing negative issues pertaining to product packaging. This study was carried out in a commercial cheese packaging plant and involved the insertion of 768 sensors into 384 flow-wrapped cheese packs (two sensors per pack) that were flushed with 100% carbon dioxide prior to sealing. The cheese blocks were randomly assigned to two different storage groups to assess the effects of package quality, packaging process efficiency, and handling and distribution on package containment. Results demonstrated that oxygen levels increased in both experimental groups examined over the 30-day assessment period. The group subjected to a simulated industrial distribution route and handling procedures of commercial retailed cheese exhibited the highest level of oxygen detected on every day examined and experienced the highest rate of package failure. The study concluded that fluctuating storage conditions, product movement associated with distribution activities, and the possible presence of cheese-derived contaminants such as calcium lactate crystals were chief contributors to package failure.
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spelling doaj.art-bf33ea6a64b24ae1a39aa9f9bcef9b282022-12-22T04:19:54ZengMDPI AGSensors1424-82202016-06-0116691610.3390/s16060916s16060916An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor TechnologyKaren A.M. O’ Callaghan0Dmitri B. Papkovsky1Joseph P. Kerry2Food Packaging Group, School of Food and Nutritional Sciences, University College Cork, Cork T12 YN60, IrelandBiophysics and Bioanalysis Group, School of Biochemistry and Cell Biology, University College Cork, Cork T12 YN60, IrelandFood Packaging Group, School of Food and Nutritional Sciences, University College Cork, Cork T12 YN60, IrelandThe establishment and control of oxygen levels in packs of oxygen-sensitive food products such as cheese is imperative in order to maintain product quality over a determined shelf life. Oxygen sensors quantify oxygen concentrations within packaging using a reversible optical measurement process, and this non-destructive nature ensures the entire supply chain can be monitored and can assist in pinpointing negative issues pertaining to product packaging. This study was carried out in a commercial cheese packaging plant and involved the insertion of 768 sensors into 384 flow-wrapped cheese packs (two sensors per pack) that were flushed with 100% carbon dioxide prior to sealing. The cheese blocks were randomly assigned to two different storage groups to assess the effects of package quality, packaging process efficiency, and handling and distribution on package containment. Results demonstrated that oxygen levels increased in both experimental groups examined over the 30-day assessment period. The group subjected to a simulated industrial distribution route and handling procedures of commercial retailed cheese exhibited the highest level of oxygen detected on every day examined and experienced the highest rate of package failure. The study concluded that fluctuating storage conditions, product movement associated with distribution activities, and the possible presence of cheese-derived contaminants such as calcium lactate crystals were chief contributors to package failure.http://www.mdpi.com/1424-8220/16/6/916sensoroxygenpackagingdistributioncheeseindustry
spellingShingle Karen A.M. O’ Callaghan
Dmitri B. Papkovsky
Joseph P. Kerry
An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor Technology
Sensors
sensor
oxygen
packaging
distribution
cheese
industry
title An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor Technology
title_full An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor Technology
title_fullStr An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor Technology
title_full_unstemmed An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor Technology
title_short An Assessment of the Influence of the Industry Distribution Chain on the Oxygen Levels in Commercial Modified Atmosphere Packaged Cheddar Cheese Using Non-Destructive Oxygen Sensor Technology
title_sort assessment of the influence of the industry distribution chain on the oxygen levels in commercial modified atmosphere packaged cheddar cheese using non destructive oxygen sensor technology
topic sensor
oxygen
packaging
distribution
cheese
industry
url http://www.mdpi.com/1424-8220/16/6/916
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