Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting

This paper deals with secondary cooling in a continuous caster. In particular, it deals with cooling inhomogeneity caused by spray arrangement and segmented rolls used for leading the strand. The cooling section is placed under the mold. Segmented rolls are supported by bearings in several places ac...

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Main Authors: Jan Kominek, Tomas Luks, Michal Pohanka, Jong-Yeon Hwang
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/8/1232
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author Jan Kominek
Tomas Luks
Michal Pohanka
Jong-Yeon Hwang
author_facet Jan Kominek
Tomas Luks
Michal Pohanka
Jong-Yeon Hwang
author_sort Jan Kominek
collection DOAJ
description This paper deals with secondary cooling in a continuous caster. In particular, it deals with cooling inhomogeneity caused by spray arrangement and segmented rolls used for leading the strand. The cooling section is placed under the mold. Segmented rolls are supported by bearings in several places across the strand. Sprayed water can flow in the gaps between rolls where the bearing pocket is located. The main question that was experimentally studied is how this geometry with segmented rolls can influence homogeneity of cooling. Two experimental approaches developed for this study were applied, and both used full-scale geometrical configuration. The first one was a cold test where water flow and water distribution were observed using a transparent board with the studied surface structures (rollers and bearing pockets) and four spraying nozzles. The second one was a cooling test using a heated steel plate with rolls and bearing pockets. Cooling homogeneity was studied based on the temperature distribution on the rear side of the sample, which was recorded using an infrared camera. Homogeneity of cooling distribution was experimentally studied for three levels of cooling intensity that are used in typical cooling sections in plants. The hot tests showed that the bearing pockets do not provide significant cooling inhomogeneity despite the fact that a large amount of water flows through the gap between the rollers (which has been observed in cold tests).
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spelling doaj.art-bf3a711356f84f4cadc3b0f14c929f732023-11-22T08:41:28ZengMDPI AGMetals2075-47012021-08-01118123210.3390/met11081232Influence of Segmented Rolls on Homogeneity of Cooling in Continuous CastingJan Kominek0Tomas Luks1Michal Pohanka2Jong-Yeon Hwang3Faculty of Mechanical Engineering, Brno University of Technology, 60190 Brno, Czech RepublicFaculty of Mechanical Engineering, Brno University of Technology, 60190 Brno, Czech RepublicFaculty of Mechanical Engineering, Brno University of Technology, 60190 Brno, Czech RepublicResearch Laboratory, POSCO Gwangyang Work, 396, Gumho-ro, Gwangyang-si 545-711, KoreaThis paper deals with secondary cooling in a continuous caster. In particular, it deals with cooling inhomogeneity caused by spray arrangement and segmented rolls used for leading the strand. The cooling section is placed under the mold. Segmented rolls are supported by bearings in several places across the strand. Sprayed water can flow in the gaps between rolls where the bearing pocket is located. The main question that was experimentally studied is how this geometry with segmented rolls can influence homogeneity of cooling. Two experimental approaches developed for this study were applied, and both used full-scale geometrical configuration. The first one was a cold test where water flow and water distribution were observed using a transparent board with the studied surface structures (rollers and bearing pockets) and four spraying nozzles. The second one was a cooling test using a heated steel plate with rolls and bearing pockets. Cooling homogeneity was studied based on the temperature distribution on the rear side of the sample, which was recorded using an infrared camera. Homogeneity of cooling distribution was experimentally studied for three levels of cooling intensity that are used in typical cooling sections in plants. The hot tests showed that the bearing pockets do not provide significant cooling inhomogeneity despite the fact that a large amount of water flows through the gap between the rollers (which has been observed in cold tests).https://www.mdpi.com/2075-4701/11/8/1232continuous castersecondary coolingcooling homogeneitysegmented rolls
spellingShingle Jan Kominek
Tomas Luks
Michal Pohanka
Jong-Yeon Hwang
Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting
Metals
continuous caster
secondary cooling
cooling homogeneity
segmented rolls
title Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting
title_full Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting
title_fullStr Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting
title_full_unstemmed Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting
title_short Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting
title_sort influence of segmented rolls on homogeneity of cooling in continuous casting
topic continuous caster
secondary cooling
cooling homogeneity
segmented rolls
url https://www.mdpi.com/2075-4701/11/8/1232
work_keys_str_mv AT jankominek influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting
AT tomasluks influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting
AT michalpohanka influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting
AT jongyeonhwang influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting