Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting
This paper deals with secondary cooling in a continuous caster. In particular, it deals with cooling inhomogeneity caused by spray arrangement and segmented rolls used for leading the strand. The cooling section is placed under the mold. Segmented rolls are supported by bearings in several places ac...
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MDPI AG
2021-08-01
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Series: | Metals |
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Online Access: | https://www.mdpi.com/2075-4701/11/8/1232 |
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author | Jan Kominek Tomas Luks Michal Pohanka Jong-Yeon Hwang |
author_facet | Jan Kominek Tomas Luks Michal Pohanka Jong-Yeon Hwang |
author_sort | Jan Kominek |
collection | DOAJ |
description | This paper deals with secondary cooling in a continuous caster. In particular, it deals with cooling inhomogeneity caused by spray arrangement and segmented rolls used for leading the strand. The cooling section is placed under the mold. Segmented rolls are supported by bearings in several places across the strand. Sprayed water can flow in the gaps between rolls where the bearing pocket is located. The main question that was experimentally studied is how this geometry with segmented rolls can influence homogeneity of cooling. Two experimental approaches developed for this study were applied, and both used full-scale geometrical configuration. The first one was a cold test where water flow and water distribution were observed using a transparent board with the studied surface structures (rollers and bearing pockets) and four spraying nozzles. The second one was a cooling test using a heated steel plate with rolls and bearing pockets. Cooling homogeneity was studied based on the temperature distribution on the rear side of the sample, which was recorded using an infrared camera. Homogeneity of cooling distribution was experimentally studied for three levels of cooling intensity that are used in typical cooling sections in plants. The hot tests showed that the bearing pockets do not provide significant cooling inhomogeneity despite the fact that a large amount of water flows through the gap between the rollers (which has been observed in cold tests). |
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language | English |
last_indexed | 2024-03-10T08:36:27Z |
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spelling | doaj.art-bf3a711356f84f4cadc3b0f14c929f732023-11-22T08:41:28ZengMDPI AGMetals2075-47012021-08-01118123210.3390/met11081232Influence of Segmented Rolls on Homogeneity of Cooling in Continuous CastingJan Kominek0Tomas Luks1Michal Pohanka2Jong-Yeon Hwang3Faculty of Mechanical Engineering, Brno University of Technology, 60190 Brno, Czech RepublicFaculty of Mechanical Engineering, Brno University of Technology, 60190 Brno, Czech RepublicFaculty of Mechanical Engineering, Brno University of Technology, 60190 Brno, Czech RepublicResearch Laboratory, POSCO Gwangyang Work, 396, Gumho-ro, Gwangyang-si 545-711, KoreaThis paper deals with secondary cooling in a continuous caster. In particular, it deals with cooling inhomogeneity caused by spray arrangement and segmented rolls used for leading the strand. The cooling section is placed under the mold. Segmented rolls are supported by bearings in several places across the strand. Sprayed water can flow in the gaps between rolls where the bearing pocket is located. The main question that was experimentally studied is how this geometry with segmented rolls can influence homogeneity of cooling. Two experimental approaches developed for this study were applied, and both used full-scale geometrical configuration. The first one was a cold test where water flow and water distribution were observed using a transparent board with the studied surface structures (rollers and bearing pockets) and four spraying nozzles. The second one was a cooling test using a heated steel plate with rolls and bearing pockets. Cooling homogeneity was studied based on the temperature distribution on the rear side of the sample, which was recorded using an infrared camera. Homogeneity of cooling distribution was experimentally studied for three levels of cooling intensity that are used in typical cooling sections in plants. The hot tests showed that the bearing pockets do not provide significant cooling inhomogeneity despite the fact that a large amount of water flows through the gap between the rollers (which has been observed in cold tests).https://www.mdpi.com/2075-4701/11/8/1232continuous castersecondary coolingcooling homogeneitysegmented rolls |
spellingShingle | Jan Kominek Tomas Luks Michal Pohanka Jong-Yeon Hwang Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting Metals continuous caster secondary cooling cooling homogeneity segmented rolls |
title | Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting |
title_full | Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting |
title_fullStr | Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting |
title_full_unstemmed | Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting |
title_short | Influence of Segmented Rolls on Homogeneity of Cooling in Continuous Casting |
title_sort | influence of segmented rolls on homogeneity of cooling in continuous casting |
topic | continuous caster secondary cooling cooling homogeneity segmented rolls |
url | https://www.mdpi.com/2075-4701/11/8/1232 |
work_keys_str_mv | AT jankominek influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting AT tomasluks influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting AT michalpohanka influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting AT jongyeonhwang influenceofsegmentedrollsonhomogeneityofcoolingincontinuouscasting |