Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation Scheme

The operating attitude of a shearer based on a three-dimensional (3D) space scale is the necessary basic information for realizing intelligent mining. Aiming to address the problem of the insufficient perception accuracy of shearers, in this paper, the rotation model of the actual turning mechanism...

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Main Authors: Gang Wu, Xinqiu Fang, Yang Song, Ningning Chen, Minfu Liang, Jiaxuan Li, Fukang Qiao
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/9/4290
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author Gang Wu
Xinqiu Fang
Yang Song
Ningning Chen
Minfu Liang
Jiaxuan Li
Fukang Qiao
author_facet Gang Wu
Xinqiu Fang
Yang Song
Ningning Chen
Minfu Liang
Jiaxuan Li
Fukang Qiao
author_sort Gang Wu
collection DOAJ
description The operating attitude of a shearer based on a three-dimensional (3D) space scale is the necessary basic information for realizing intelligent mining. Aiming to address the problem of the insufficient perception accuracy of shearers, in this paper, the rotation model of the actual turning mechanism of the strapdown inertial navigation system (SINS) of shearers is established, and the error propagation characteristics of different single-axis rotation modulation schemes are revealed. Through theory and simulation, the optimal rotation modulation scheme is determined to be the improved four-position turn–stop modulation with a rotation of <360°. The experiment shows that the 24 h positioning error of this scheme is 3.7 nmile, and the heading angle changes by 0.06°, which proves that this scheme can effectively improve the attitude perception accuracy of the inertial navigation system (INS). The field application of the shearer operating attitude perception based on this scheme shows that the positioning error after error compensation is 17% of that before compensation, and the heading angle error is 75% of that before compensation, which verifies that this scheme can significantly improve the accuracy of shearer operating attitude perception in field applications. This scheme can achieve higher precision perception accuracy based on SINS and has broad application prospects in the field of high-precision pose perception of coal mining machines, roadheaders, and other equipment.
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spelling doaj.art-bf48f55b837c41268ff07b169a49009a2023-11-17T23:42:19ZengMDPI AGSensors1424-82202023-04-01239429010.3390/s23094290Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation SchemeGang Wu0Xinqiu Fang1Yang Song2Ningning Chen3Minfu Liang4Jiaxuan Li5Fukang Qiao6School of Mines, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining and Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining and Technology, Xuzhou 221116, ChinaThe operating attitude of a shearer based on a three-dimensional (3D) space scale is the necessary basic information for realizing intelligent mining. Aiming to address the problem of the insufficient perception accuracy of shearers, in this paper, the rotation model of the actual turning mechanism of the strapdown inertial navigation system (SINS) of shearers is established, and the error propagation characteristics of different single-axis rotation modulation schemes are revealed. Through theory and simulation, the optimal rotation modulation scheme is determined to be the improved four-position turn–stop modulation with a rotation of <360°. The experiment shows that the 24 h positioning error of this scheme is 3.7 nmile, and the heading angle changes by 0.06°, which proves that this scheme can effectively improve the attitude perception accuracy of the inertial navigation system (INS). The field application of the shearer operating attitude perception based on this scheme shows that the positioning error after error compensation is 17% of that before compensation, and the heading angle error is 75% of that before compensation, which verifies that this scheme can significantly improve the accuracy of shearer operating attitude perception in field applications. This scheme can achieve higher precision perception accuracy based on SINS and has broad application prospects in the field of high-precision pose perception of coal mining machines, roadheaders, and other equipment.https://www.mdpi.com/1424-8220/23/9/4290shearerstrapdown inertial navigation system (SINS)attitude perceptionerror compensationuniaxial rotation modulation
spellingShingle Gang Wu
Xinqiu Fang
Yang Song
Ningning Chen
Minfu Liang
Jiaxuan Li
Fukang Qiao
Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation Scheme
Sensors
shearer
strapdown inertial navigation system (SINS)
attitude perception
error compensation
uniaxial rotation modulation
title Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation Scheme
title_full Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation Scheme
title_fullStr Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation Scheme
title_full_unstemmed Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation Scheme
title_short Simulation Optimization and Application of Shearer Strapdown Inertial Navigation System Modulation Scheme
title_sort simulation optimization and application of shearer strapdown inertial navigation system modulation scheme
topic shearer
strapdown inertial navigation system (SINS)
attitude perception
error compensation
uniaxial rotation modulation
url https://www.mdpi.com/1424-8220/23/9/4290
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