A Study on the Heating Method and Implementation of a Shrink-Fit Tool Holder
A novel induction heating coil is proposed and designed as a shrink-fit tool holder. An electromagnetic field analysis of the coil with different winding methods is conducted using the ANSYS finite element analysis software and an appropriate coil structure is determined, based on the simulated elec...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2019-09-01
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| Series: | Energies |
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| Online Access: | https://www.mdpi.com/1996-1073/12/18/3416 |
| _version_ | 1797999287891656704 |
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| author | Xiushan Wu Can Li Sian Sun Renyuan Tong Qing Li |
| author_facet | Xiushan Wu Can Li Sian Sun Renyuan Tong Qing Li |
| author_sort | Xiushan Wu |
| collection | DOAJ |
| description | A novel induction heating coil is proposed and designed as a shrink-fit tool holder. An electromagnetic field analysis of the coil with different winding methods is conducted using the ANSYS finite element analysis software and an appropriate coil structure is determined, based on the simulated electromagnetic field distribution cloud maps. The magnetic field in the X−Y plane is increased by one order of magnitude around the surface with the addition of the designed magnetic slot, as well as improving the magnetic leakage. The electromagnetic field strength in the middle of the coil is greatly increased, up to 2.312 × 10<sup>4</sup> A/m, by the addition of a designed magnetic ring covering the top of the coil. The distribution of the three-dimensional temperature field is obtained by the ANSYS workbench transient thermal analysis software, based on the selected coil. Hot-loading equipment used for shrink-fit tool holders are implemented with diameter-selection, power, and heating time-setting functions. Experiments on different types of tool holders are carried out to obtain optimal heating parameters and to verify the reliability of the implemented heating equipment. Through experimental testing, the inserting and pulling out temperature is found to be about 270 °C for the BT40-SF06 and about 285 °C for the BT40-SF10. According to the experimental results, the simulated temperature field is in good agreement with the measured result. The optimal heating parameters of the heating equipment are determined, which proves the correctness of the heating method of the shrink-fit tool holder. |
| first_indexed | 2024-04-11T11:02:16Z |
| format | Article |
| id | doaj.art-bf558a0b5e80437db140e7a745fc3792 |
| institution | Directory Open Access Journal |
| issn | 1996-1073 |
| language | English |
| last_indexed | 2024-04-11T11:02:16Z |
| publishDate | 2019-09-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Energies |
| spelling | doaj.art-bf558a0b5e80437db140e7a745fc37922022-12-22T04:28:31ZengMDPI AGEnergies1996-10732019-09-011218341610.3390/en12183416en12183416A Study on the Heating Method and Implementation of a Shrink-Fit Tool HolderXiushan Wu0Can Li1Sian Sun2Renyuan Tong3Qing Li4School of Electrical Engineering, Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, ChinaCollege of Mechanical and Electrical Engineering, China Jiliang University, Hangzhou 310018, ChinaSchool of Electrical Engineering, Zhejiang University of Water Resources and Electric Power, Hangzhou 310018, ChinaCollege of Mechanical and Electrical Engineering, China Jiliang University, Hangzhou 310018, ChinaCollege of Mechanical and Electrical Engineering, China Jiliang University, Hangzhou 310018, ChinaA novel induction heating coil is proposed and designed as a shrink-fit tool holder. An electromagnetic field analysis of the coil with different winding methods is conducted using the ANSYS finite element analysis software and an appropriate coil structure is determined, based on the simulated electromagnetic field distribution cloud maps. The magnetic field in the X−Y plane is increased by one order of magnitude around the surface with the addition of the designed magnetic slot, as well as improving the magnetic leakage. The electromagnetic field strength in the middle of the coil is greatly increased, up to 2.312 × 10<sup>4</sup> A/m, by the addition of a designed magnetic ring covering the top of the coil. The distribution of the three-dimensional temperature field is obtained by the ANSYS workbench transient thermal analysis software, based on the selected coil. Hot-loading equipment used for shrink-fit tool holders are implemented with diameter-selection, power, and heating time-setting functions. Experiments on different types of tool holders are carried out to obtain optimal heating parameters and to verify the reliability of the implemented heating equipment. Through experimental testing, the inserting and pulling out temperature is found to be about 270 °C for the BT40-SF06 and about 285 °C for the BT40-SF10. According to the experimental results, the simulated temperature field is in good agreement with the measured result. The optimal heating parameters of the heating equipment are determined, which proves the correctness of the heating method of the shrink-fit tool holder.https://www.mdpi.com/1996-1073/12/18/3416shrink-fit tool holderinduction heatingANSYScoil |
| spellingShingle | Xiushan Wu Can Li Sian Sun Renyuan Tong Qing Li A Study on the Heating Method and Implementation of a Shrink-Fit Tool Holder Energies shrink-fit tool holder induction heating ANSYS coil |
| title | A Study on the Heating Method and Implementation of a Shrink-Fit Tool Holder |
| title_full | A Study on the Heating Method and Implementation of a Shrink-Fit Tool Holder |
| title_fullStr | A Study on the Heating Method and Implementation of a Shrink-Fit Tool Holder |
| title_full_unstemmed | A Study on the Heating Method and Implementation of a Shrink-Fit Tool Holder |
| title_short | A Study on the Heating Method and Implementation of a Shrink-Fit Tool Holder |
| title_sort | study on the heating method and implementation of a shrink fit tool holder |
| topic | shrink-fit tool holder induction heating ANSYS coil |
| url | https://www.mdpi.com/1996-1073/12/18/3416 |
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