A flexible topological flank modification method based on polynomial interpolation function

Topological modification of gear surface is used to achieve better meshing transmission performance and accuracy. However, in the traditional gear modification grinding process, the topological modified tooth surface is usually simplified to the control of profile modification and lead modification,...

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Main Authors: Yiguo LU, Xiaoqing TIAN, Hong JIANG, Tongfei YOU, Jiang HAN, Lian XIA
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2023-06-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/17/3/17_2023jamdsm0041/_pdf/-char/en
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author Yiguo LU
Xiaoqing TIAN
Hong JIANG
Tongfei YOU
Jiang HAN
Lian XIA
author_facet Yiguo LU
Xiaoqing TIAN
Hong JIANG
Tongfei YOU
Jiang HAN
Lian XIA
author_sort Yiguo LU
collection DOAJ
description Topological modification of gear surface is used to achieve better meshing transmission performance and accuracy. However, in the traditional gear modification grinding process, the topological modified tooth surface is usually simplified to the control of profile modification and lead modification, which is difficult to achieve the coincidence of machining and design. To solve this problem, a flexible topology flank modification method based on polynomial interpolation function is proposed in this paper. Based on the gear meshing principle and polynomial interpolation technology, the method realizes a topological modification of the gear by controlling multiple axes’s position on the machine tool. Firstly, a gear grinding model of worm grinding wheel with controllable grinding precision is established. Then the axial, radial and tangential motions of worm grinding wheel is expressed as fifth order polynomials, and the polynomial coefficients is optimized by particle swarm optimization algorithm. Finally, numerical simulation was used to compare the proposed method with the sensitivity matrix method, and the results showed that the proposed method had better optimization effect. The new flexible topological modification method can realize the topological modification machining by controlling the motion of each axis of the tool, and the problem that the topological modification machining does not match the design is solved.
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spelling doaj.art-bf76630ab93e400dad1b5963cb1419e32023-08-03T00:04:49ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542023-06-01173JAMDSM0041JAMDSM004110.1299/jamdsm.2023jamdsm0041jamdsmA flexible topological flank modification method based on polynomial interpolation functionYiguo LU0Xiaoqing TIAN1Hong JIANG2Tongfei YOU3Jiang HAN4Lian XIA5School of Mechanical Engineering, Hefei University of TechnologySchool of Mechanical Engineering, Hefei University of TechnologySchool of Mechanical Engineering, Hefei University of TechnologySchool of Mechanical Engineering, Hefei University of TechnologySchool of Mechanical Engineering, Hefei University of TechnologySchool of Mechanical Engineering, Hefei University of TechnologyTopological modification of gear surface is used to achieve better meshing transmission performance and accuracy. However, in the traditional gear modification grinding process, the topological modified tooth surface is usually simplified to the control of profile modification and lead modification, which is difficult to achieve the coincidence of machining and design. To solve this problem, a flexible topology flank modification method based on polynomial interpolation function is proposed in this paper. Based on the gear meshing principle and polynomial interpolation technology, the method realizes a topological modification of the gear by controlling multiple axes’s position on the machine tool. Firstly, a gear grinding model of worm grinding wheel with controllable grinding precision is established. Then the axial, radial and tangential motions of worm grinding wheel is expressed as fifth order polynomials, and the polynomial coefficients is optimized by particle swarm optimization algorithm. Finally, numerical simulation was used to compare the proposed method with the sensitivity matrix method, and the results showed that the proposed method had better optimization effect. The new flexible topological modification method can realize the topological modification machining by controlling the motion of each axis of the tool, and the problem that the topological modification machining does not match the design is solved.https://www.jstage.jst.go.jp/article/jamdsm/17/3/17_2023jamdsm0041/_pdf/-char/engear grindingtopological modificationcontact linehigher order polynomialparticle swarm optimization
spellingShingle Yiguo LU
Xiaoqing TIAN
Hong JIANG
Tongfei YOU
Jiang HAN
Lian XIA
A flexible topological flank modification method based on polynomial interpolation function
Journal of Advanced Mechanical Design, Systems, and Manufacturing
gear grinding
topological modification
contact line
higher order polynomial
particle swarm optimization
title A flexible topological flank modification method based on polynomial interpolation function
title_full A flexible topological flank modification method based on polynomial interpolation function
title_fullStr A flexible topological flank modification method based on polynomial interpolation function
title_full_unstemmed A flexible topological flank modification method based on polynomial interpolation function
title_short A flexible topological flank modification method based on polynomial interpolation function
title_sort flexible topological flank modification method based on polynomial interpolation function
topic gear grinding
topological modification
contact line
higher order polynomial
particle swarm optimization
url https://www.jstage.jst.go.jp/article/jamdsm/17/3/17_2023jamdsm0041/_pdf/-char/en
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