Film Thickness and Traction in Soft EHL with Grease

Engineering plastic materials like polyamide and polyacetal are widely used for worm wheels and other tribological elements under EHL conditions with grease; typical examples are found in electrical power steering systems and power window mechanisms. Low elastic modulus of those materials makes thei...

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Main Authors: Tsuyoshi Kochi, Ryosuke Ichimura, Michitaka Yoshihara, Daming Dong, Yoshitsugu Kimura
Format: Article
Language:English
Published: Japanese Society of Tribologists 2017-08-01
Series:Tribology Online
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/trol/12/4/12_171/_pdf/-char/en
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author Tsuyoshi Kochi
Ryosuke Ichimura
Michitaka Yoshihara
Daming Dong
Yoshitsugu Kimura
author_facet Tsuyoshi Kochi
Ryosuke Ichimura
Michitaka Yoshihara
Daming Dong
Yoshitsugu Kimura
author_sort Tsuyoshi Kochi
collection DOAJ
description Engineering plastic materials like polyamide and polyacetal are widely used for worm wheels and other tribological elements under EHL conditions with grease; typical examples are found in electrical power steering systems and power window mechanisms. Low elastic modulus of those materials makes their contact pressure much lower than steel-to-steel contact, and EHL of those contacts is called “soft EHL”. The current concern of this technology is higher reliability and lower friction losses, which mean maintaining sufficient EHL film thickness and reducing traction in tribological terms. The present work tries to measure soft EHL film thickness and traction of oil and grease by an optical interferometry EHL system, in which a steel ball was made contact with a transparent polycarbonate disk having a similar elasticity as the above-cited engineering plastic materials. The results show that prediction is possible by using the analyses by Dong and Qian for the film thickness and by Muraki and Kimura for the traction coefficient.
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spelling doaj.art-bf803a47db46402999ce429cac3db8512022-12-21T23:13:26ZengJapanese Society of TribologistsTribology Online1881-21982017-08-0112417117610.2474/trol.12.171trolFilm Thickness and Traction in Soft EHL with GreaseTsuyoshi Kochi0Ryosuke Ichimura1Michitaka Yoshihara2Daming Dong3Yoshitsugu Kimura4Grease Technology Dept., Kyodo Yushi Co., Ltd.Grease Technology Dept., Kyodo Yushi Co., Ltd.Reserch & Development Dept., Kyodo Yushi Co., Ltd.Reserch & Development Dept., Kyodo Yushi Co., Ltd.University of Tokyo and Kagawa UniversityEngineering plastic materials like polyamide and polyacetal are widely used for worm wheels and other tribological elements under EHL conditions with grease; typical examples are found in electrical power steering systems and power window mechanisms. Low elastic modulus of those materials makes their contact pressure much lower than steel-to-steel contact, and EHL of those contacts is called “soft EHL”. The current concern of this technology is higher reliability and lower friction losses, which mean maintaining sufficient EHL film thickness and reducing traction in tribological terms. The present work tries to measure soft EHL film thickness and traction of oil and grease by an optical interferometry EHL system, in which a steel ball was made contact with a transparent polycarbonate disk having a similar elasticity as the above-cited engineering plastic materials. The results show that prediction is possible by using the analyses by Dong and Qian for the film thickness and by Muraki and Kimura for the traction coefficient.https://www.jstage.jst.go.jp/article/trol/12/4/12_171/_pdf/-char/ensoft ehlgreasefilm thicknesstractionrheology
spellingShingle Tsuyoshi Kochi
Ryosuke Ichimura
Michitaka Yoshihara
Daming Dong
Yoshitsugu Kimura
Film Thickness and Traction in Soft EHL with Grease
Tribology Online
soft ehl
grease
film thickness
traction
rheology
title Film Thickness and Traction in Soft EHL with Grease
title_full Film Thickness and Traction in Soft EHL with Grease
title_fullStr Film Thickness and Traction in Soft EHL with Grease
title_full_unstemmed Film Thickness and Traction in Soft EHL with Grease
title_short Film Thickness and Traction in Soft EHL with Grease
title_sort film thickness and traction in soft ehl with grease
topic soft ehl
grease
film thickness
traction
rheology
url https://www.jstage.jst.go.jp/article/trol/12/4/12_171/_pdf/-char/en
work_keys_str_mv AT tsuyoshikochi filmthicknessandtractioninsoftehlwithgrease
AT ryosukeichimura filmthicknessandtractioninsoftehlwithgrease
AT michitakayoshihara filmthicknessandtractioninsoftehlwithgrease
AT damingdong filmthicknessandtractioninsoftehlwithgrease
AT yoshitsugukimura filmthicknessandtractioninsoftehlwithgrease