Machine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parameters

The purpose of this extensive study is to use a quality by design (QbD) approach and multiple machine learning algorithms in facilitating wet granulation process scale-up. This study investigated the extent of influence of both formulation and process variables. Furthermore, measured res...

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Main Authors: Millen Nada, Kovačević Aleksandar, Khera Lalit, Đuriš Jelena, Ibrić Svetlana
Format: Article
Language:English
Published: Association of Chemical Engineers of Serbia 2019-01-01
Series:Hemijska Industrija
Subjects:
Online Access:http://www.doiserbia.nb.rs/img/doi/0367-598X/2019/0367-598X1903155M.pdf
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author Millen Nada
Kovačević Aleksandar
Khera Lalit
Đuriš Jelena
Ibrić Svetlana
author_facet Millen Nada
Kovačević Aleksandar
Khera Lalit
Đuriš Jelena
Ibrić Svetlana
author_sort Millen Nada
collection DOAJ
description The purpose of this extensive study is to use a quality by design (QbD) approach and multiple machine learning algorithms in facilitating wet granulation process scale-up. This study investigated the extent of influence of both formulation and process variables. Furthermore, measured responses covered compressibility, compactibility and manufacturability of a powder blend. Finally, the models developed on laboratory scale samples were tested on pilot and commercial scale runs. Tablet detachment and ejection work were calculated from force-displacement measurements. Significant numerical and categorical input variables were identified by using a stepwise regression model and their importance evaluated by using a boosted trees model. Pilot scale runs resulted in the highest tablet tensile strength and compaction work as well as the highest detachment and ejection work. Critical quality attributes (CQAs) that were the most successfully predicted were the compaction, decompaction, and net work, as well as the tablet height. The most important input variable influencing all CQAs was the compaction force. Application of the boosted regression trees model resulted in the lowest Root Mean Square Error (RMSE) values for all of the responses. This work demonstrates reliability of predictions of developed models that can be successfully used as a part of a QbD approach for wet granulation scale-up.
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spelling doaj.art-bff2bc10c4024ce08e1dae448f212cfb2022-12-21T18:36:43ZengAssociation of Chemical Engineers of SerbiaHemijska Industrija0367-598X2217-74262019-01-0173315516810.2298/HEMIND190412017M0367-598X1903155MMachine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parametersMillen Nada0Kovačević Aleksandar1Khera Lalit2Đuriš Jelena3Ibrić Svetlana4Department of Pharmaceutical Technology and Cosmetology, Faculty of Pharmacy, University of Belgrade, Belgrade, SerbiaFaculty of Technical Sciences, University of Novi Sad, Novi Sad, SerbiaInhouse Remote Development, Seven N Consulting Pvt Ltd, Gurgaon, Haryana, IndiaDepartment of Pharmaceutical Technology and Cosmetology, Faculty of Pharmacy, University of Belgrade, Belgrade, SerbiaDepartment of Pharmaceutical Technology and Cosmetology, Faculty of Pharmacy, University of Belgrade, Belgrade, SerbiaThe purpose of this extensive study is to use a quality by design (QbD) approach and multiple machine learning algorithms in facilitating wet granulation process scale-up. This study investigated the extent of influence of both formulation and process variables. Furthermore, measured responses covered compressibility, compactibility and manufacturability of a powder blend. Finally, the models developed on laboratory scale samples were tested on pilot and commercial scale runs. Tablet detachment and ejection work were calculated from force-displacement measurements. Significant numerical and categorical input variables were identified by using a stepwise regression model and their importance evaluated by using a boosted trees model. Pilot scale runs resulted in the highest tablet tensile strength and compaction work as well as the highest detachment and ejection work. Critical quality attributes (CQAs) that were the most successfully predicted were the compaction, decompaction, and net work, as well as the tablet height. The most important input variable influencing all CQAs was the compaction force. Application of the boosted regression trees model resulted in the lowest Root Mean Square Error (RMSE) values for all of the responses. This work demonstrates reliability of predictions of developed models that can be successfully used as a part of a QbD approach for wet granulation scale-up.http://www.doiserbia.nb.rs/img/doi/0367-598X/2019/0367-598X1903155M.pdfquality by designartificial intelligencecompaction workdecompaction workelastic recovery
spellingShingle Millen Nada
Kovačević Aleksandar
Khera Lalit
Đuriš Jelena
Ibrić Svetlana
Machine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parameters
Hemijska Industrija
quality by design
artificial intelligence
compaction work
decompaction work
elastic recovery
title Machine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parameters
title_full Machine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parameters
title_fullStr Machine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parameters
title_full_unstemmed Machine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parameters
title_short Machine learning modelling of wet granulation scale-up using compressibility, compactibility and manufacturability parameters
title_sort machine learning modelling of wet granulation scale up using compressibility compactibility and manufacturability parameters
topic quality by design
artificial intelligence
compaction work
decompaction work
elastic recovery
url http://www.doiserbia.nb.rs/img/doi/0367-598X/2019/0367-598X1903155M.pdf
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AT kheralalit machinelearningmodellingofwetgranulationscaleupusingcompressibilitycompactibilityandmanufacturabilityparameters
AT đurisjelena machinelearningmodellingofwetgranulationscaleupusingcompressibilitycompactibilityandmanufacturabilityparameters
AT ibricsvetlana machinelearningmodellingofwetgranulationscaleupusingcompressibilitycompactibilityandmanufacturabilityparameters