Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding Process

Moisture of bulk material has a significant impact on energetic efficiency of dry grinding, resultant particle size distribution and particle shape, and conditions of powder transport. As a consequence, moisture needs to be measured or estimated (modelled) in many points. This research investigates...

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Main Authors: Oliwia Krauze, Dariusz Buchczik, Sebastian Budzan
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/2/667
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author Oliwia Krauze
Dariusz Buchczik
Sebastian Budzan
author_facet Oliwia Krauze
Dariusz Buchczik
Sebastian Budzan
author_sort Oliwia Krauze
collection DOAJ
description Moisture of bulk material has a significant impact on energetic efficiency of dry grinding, resultant particle size distribution and particle shape, and conditions of powder transport. As a consequence, moisture needs to be measured or estimated (modelled) in many points. This research investigates mutual relations between material moisture and particle classification process in a grinding installation. The experimental setup involves an inertial-impingement classifier and cyclone being part of dry grinding circuit with electromagnetic mill and recycle of coarse particles. The tested granular material is copper ore of particle size 0–1.25 mm and relative moisture content 0.5–5%, fed to the installation at various rates. Higher moisture of input material is found to change the operation of the classifier. Computed correlation coefficients show increased content of fine particles in lower product of classification. Additionally, drying of lower and upper classification products with respect to moisture of input material is modelled. Straight line models with and without saturation are estimated with recursive least squares method accounting for measurement errors in both predictor and response variables. These simple models are intended for use in automatic control system of the grinding installation.
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spelling doaj.art-c0466e7c18454ac99c6b35c75b90fe152023-12-03T13:48:24ZengMDPI AGSensors1424-82202021-01-0121266710.3390/s21020667Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding ProcessOliwia Krauze0Dariusz Buchczik1Sebastian Budzan2Department of Measurements and Control, Silesian University of Technology, Akademicka Street 16, 44-100 Gliwice, PolandDepartment of Measurements and Control, Silesian University of Technology, Akademicka Street 16, 44-100 Gliwice, PolandDepartment of Measurements and Control, Silesian University of Technology, Akademicka Street 16, 44-100 Gliwice, PolandMoisture of bulk material has a significant impact on energetic efficiency of dry grinding, resultant particle size distribution and particle shape, and conditions of powder transport. As a consequence, moisture needs to be measured or estimated (modelled) in many points. This research investigates mutual relations between material moisture and particle classification process in a grinding installation. The experimental setup involves an inertial-impingement classifier and cyclone being part of dry grinding circuit with electromagnetic mill and recycle of coarse particles. The tested granular material is copper ore of particle size 0–1.25 mm and relative moisture content 0.5–5%, fed to the installation at various rates. Higher moisture of input material is found to change the operation of the classifier. Computed correlation coefficients show increased content of fine particles in lower product of classification. Additionally, drying of lower and upper classification products with respect to moisture of input material is modelled. Straight line models with and without saturation are estimated with recursive least squares method accounting for measurement errors in both predictor and response variables. These simple models are intended for use in automatic control system of the grinding installation.https://www.mdpi.com/1424-8220/21/2/667moisturemoisture modellingpneumatic classification of particlesparticle sizegrindingelectromagnetic mill
spellingShingle Oliwia Krauze
Dariusz Buchczik
Sebastian Budzan
Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding Process
Sensors
moisture
moisture modelling
pneumatic classification of particles
particle size
grinding
electromagnetic mill
title Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding Process
title_full Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding Process
title_fullStr Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding Process
title_full_unstemmed Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding Process
title_short Measurement-Based Modelling of Material Moisture and Particle Classification for Control of Copper Ore Dry Grinding Process
title_sort measurement based modelling of material moisture and particle classification for control of copper ore dry grinding process
topic moisture
moisture modelling
pneumatic classification of particles
particle size
grinding
electromagnetic mill
url https://www.mdpi.com/1424-8220/21/2/667
work_keys_str_mv AT oliwiakrauze measurementbasedmodellingofmaterialmoistureandparticleclassificationforcontrolofcopperoredrygrindingprocess
AT dariuszbuchczik measurementbasedmodellingofmaterialmoistureandparticleclassificationforcontrolofcopperoredrygrindingprocess
AT sebastianbudzan measurementbasedmodellingofmaterialmoistureandparticleclassificationforcontrolofcopperoredrygrindingprocess