Measuring Micro-Friction Torque in MEMS Gas Bearings

An in situ measurement of micro-friction torque in MEMS gas bearings, which has been a challenging research topic for years, is realized by a system designed in this paper. In the system, a high accuracy micro-force sensor and an electronically-driven table are designed, fabricated and utilized. Wit...

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Main Authors: Xudong Fang, Huan Liu
Format: Article
Language:English
Published: MDPI AG 2016-05-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/16/5/726
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author Xudong Fang
Huan Liu
author_facet Xudong Fang
Huan Liu
author_sort Xudong Fang
collection DOAJ
description An in situ measurement of micro-friction torque in MEMS gas bearings, which has been a challenging research topic for years, is realized by a system designed in this paper. In the system, a high accuracy micro-force sensor and an electronically-driven table are designed, fabricated and utilized. With appropriate installation of the sensor and bearings on the table, the engine rotor can be driven to rotate with the sensor using a silicon lever beam. One end of the beam is fixed to the shaft of the gas bearing, while the other end is free and in contact with the sensor probe tip. When the sensor begins to rotate with the table, the beam is pushed by the sensor probe to rotate in the same direction. For the beam, the friction torque from the gas bearing is balanced by the torque induced by pushing force from the sensor probe. Thus, the friction torque can be calculated as a product of the pushing force measured by the sensor and the lever arm, which is defined as the distance from the sensor probe tip to the centerline of the bearing. Experimental results demonstrate the feasibility of this system, with a sensitivity of 1.285 mV/μN·m in a range of 0 to 11.76 μN·m when the lever arm is 20 mm long. The measuring range can be modified by varying the length of the lever arm. Thus, this system has wide potential applications in measuring the micro-friction torque of gas bearings in rotating MEMS machines.
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spelling doaj.art-c04d95b255a74b8099f2e3763a09fa802022-12-22T04:03:51ZengMDPI AGSensors1424-82202016-05-0116572610.3390/s16050726s16050726Measuring Micro-Friction Torque in MEMS Gas BearingsXudong Fang0Huan Liu1School of Materials Science & Engineering, Georgia Institute of Technology, Atlanta, GA 30332, USASchool of Optoelectronic Engineering, Xi’an Technological Univeristy, Xi’an 710032, ChinaAn in situ measurement of micro-friction torque in MEMS gas bearings, which has been a challenging research topic for years, is realized by a system designed in this paper. In the system, a high accuracy micro-force sensor and an electronically-driven table are designed, fabricated and utilized. With appropriate installation of the sensor and bearings on the table, the engine rotor can be driven to rotate with the sensor using a silicon lever beam. One end of the beam is fixed to the shaft of the gas bearing, while the other end is free and in contact with the sensor probe tip. When the sensor begins to rotate with the table, the beam is pushed by the sensor probe to rotate in the same direction. For the beam, the friction torque from the gas bearing is balanced by the torque induced by pushing force from the sensor probe. Thus, the friction torque can be calculated as a product of the pushing force measured by the sensor and the lever arm, which is defined as the distance from the sensor probe tip to the centerline of the bearing. Experimental results demonstrate the feasibility of this system, with a sensitivity of 1.285 mV/μN·m in a range of 0 to 11.76 μN·m when the lever arm is 20 mm long. The measuring range can be modified by varying the length of the lever arm. Thus, this system has wide potential applications in measuring the micro-friction torque of gas bearings in rotating MEMS machines.http://www.mdpi.com/1424-8220/16/5/726micro-frictionforce sensortorquegas bearing
spellingShingle Xudong Fang
Huan Liu
Measuring Micro-Friction Torque in MEMS Gas Bearings
Sensors
micro-friction
force sensor
torque
gas bearing
title Measuring Micro-Friction Torque in MEMS Gas Bearings
title_full Measuring Micro-Friction Torque in MEMS Gas Bearings
title_fullStr Measuring Micro-Friction Torque in MEMS Gas Bearings
title_full_unstemmed Measuring Micro-Friction Torque in MEMS Gas Bearings
title_short Measuring Micro-Friction Torque in MEMS Gas Bearings
title_sort measuring micro friction torque in mems gas bearings
topic micro-friction
force sensor
torque
gas bearing
url http://www.mdpi.com/1424-8220/16/5/726
work_keys_str_mv AT xudongfang measuringmicrofrictiontorqueinmemsgasbearings
AT huanliu measuringmicrofrictiontorqueinmemsgasbearings