Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular Rolling

The aim of the article is to examine the workability of sintered powder material of aluminum alloy (Alumix 321) through severe plastic deformations under the conditions of the equal channel angular rolling (ECAR) process. Accordingly, the stress–strain analysis of the ECAR was carried out through a...

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Main Authors: Róbert Kočiško, Tibor Kvačkaj, Jana Bidulská, Róbert Bidulský, Patrik Petroušek, Imrich Pokorný, Miloslav Lupták, Marco Actis Grande
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/2/601
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author Róbert Kočiško
Tibor Kvačkaj
Jana Bidulská
Róbert Bidulský
Patrik Petroušek
Imrich Pokorný
Miloslav Lupták
Marco Actis Grande
author_facet Róbert Kočiško
Tibor Kvačkaj
Jana Bidulská
Róbert Bidulský
Patrik Petroušek
Imrich Pokorný
Miloslav Lupták
Marco Actis Grande
author_sort Róbert Kočiško
collection DOAJ
description The aim of the article is to examine the workability of sintered powder material of aluminum alloy (Alumix 321) through severe plastic deformations under the conditions of the equal channel angular rolling (ECAR) process. Accordingly, the stress–strain analysis of the ECAR was carried out through a computer simulation using the finite element method (FEM) by Deform 3D software. Additionally, the formability of the ALUMIX 321 was investigated using the diametrical compression (DC) test, which was measured and analyzed by digital image correlation and finite element simulation. The relationship between failure mode and stress state in the ECAR process and the DC test was quantified using stress triaxiality and Lode angle parameter. It is concluded that the sintered powder material during the ECAR processing failure by a shearing fracture because in the fracture location the stress conditions were close to the pure shear (<i>η</i> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mover accent="true"><mi>θ</mi><mo>¯</mo></mover></semantics></math></inline-formula> ≈ 0). Moreover, the DC test revealed the potential role as the method of calibration of the fracture locus for stress conditions between the pure shear and the axial symmetry compression.
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spelling doaj.art-c09595e935a348e0903ce052a7c719032023-11-30T23:15:33ZengMDPI AGMaterials1996-19442023-01-0116260110.3390/ma16020601Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular RollingRóbert Kočiško0Tibor Kvačkaj1Jana Bidulská2Róbert Bidulský3Patrik Petroušek4Imrich Pokorný5Miloslav Lupták6Marco Actis Grande7Department of Plastic Deformation and Simulation Processes, Institute of Materials and Quality Engineering, Faculty of Materials, Metallurgy and Recycling, Technical University of Kosice, Park Komenského 11, 04001 Kosice, SlovakiaBodva Industry and Innovation Cluster, Budulov 174, 04501 Moldava nad Bodvou, SlovakiaDepartment of Plastic Deformation and Simulation Processes, Institute of Materials and Quality Engineering, Faculty of Materials, Metallurgy and Recycling, Technical University of Kosice, Park Komenského 11, 04001 Kosice, SlovakiaBodva Industry and Innovation Cluster, Budulov 174, 04501 Moldava nad Bodvou, SlovakiaDepartment of Plastic Deformation and Simulation Processes, Institute of Materials and Quality Engineering, Faculty of Materials, Metallurgy and Recycling, Technical University of Kosice, Park Komenského 11, 04001 Kosice, SlovakiaDepartment of Plastic Deformation and Simulation Processes, Institute of Materials and Quality Engineering, Faculty of Materials, Metallurgy and Recycling, Technical University of Kosice, Park Komenského 11, 04001 Kosice, SlovakiaDepartment of Plastic Deformation and Simulation Processes, Institute of Materials and Quality Engineering, Faculty of Materials, Metallurgy and Recycling, Technical University of Kosice, Park Komenského 11, 04001 Kosice, SlovakiaDepartment of Applied Science and Technology (DISAT), Politecnico di Torino, Viale T. Michel 5, 15121 Alessandria, ItalyThe aim of the article is to examine the workability of sintered powder material of aluminum alloy (Alumix 321) through severe plastic deformations under the conditions of the equal channel angular rolling (ECAR) process. Accordingly, the stress–strain analysis of the ECAR was carried out through a computer simulation using the finite element method (FEM) by Deform 3D software. Additionally, the formability of the ALUMIX 321 was investigated using the diametrical compression (DC) test, which was measured and analyzed by digital image correlation and finite element simulation. The relationship between failure mode and stress state in the ECAR process and the DC test was quantified using stress triaxiality and Lode angle parameter. It is concluded that the sintered powder material during the ECAR processing failure by a shearing fracture because in the fracture location the stress conditions were close to the pure shear (<i>η</i> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mover accent="true"><mi>θ</mi><mo>¯</mo></mover></semantics></math></inline-formula> ≈ 0). Moreover, the DC test revealed the potential role as the method of calibration of the fracture locus for stress conditions between the pure shear and the axial symmetry compression.https://www.mdpi.com/1996-1944/16/2/601powder metallurgyequal channel angular rollingformabilitydiametrical compression testfinite element methodstress triaxiality
spellingShingle Róbert Kočiško
Tibor Kvačkaj
Jana Bidulská
Róbert Bidulský
Patrik Petroušek
Imrich Pokorný
Miloslav Lupták
Marco Actis Grande
Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular Rolling
Materials
powder metallurgy
equal channel angular rolling
formability
diametrical compression test
finite element method
stress triaxiality
title Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular Rolling
title_full Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular Rolling
title_fullStr Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular Rolling
title_full_unstemmed Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular Rolling
title_short Evaluation of Powder Metallurgy Workpiece Prepared by Equal Channel Angular Rolling
title_sort evaluation of powder metallurgy workpiece prepared by equal channel angular rolling
topic powder metallurgy
equal channel angular rolling
formability
diametrical compression test
finite element method
stress triaxiality
url https://www.mdpi.com/1996-1944/16/2/601
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