Failure Life Prediction of Hub Bearing in Composite Tooling

Composite work tools have many components, and complex shapes when compared to standard tools such as rotaries and plows. In addition, the component durability for the tools is critical because the load varies severely according to the soil conditions. This study predicts the fatigue life of the hub...

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Main Authors: Jeong-Woo Han, Jeong-Gil Kim, Sang-Gon Moon, In-Kyung Shin, Seung-Je Cho, Min-Seok Shin, Woo-Jin Chung, Gwan-Hee Son, Young-Jun Park
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/14/4707
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author Jeong-Woo Han
Jeong-Gil Kim
Sang-Gon Moon
In-Kyung Shin
Seung-Je Cho
Min-Seok Shin
Woo-Jin Chung
Gwan-Hee Son
Young-Jun Park
author_facet Jeong-Woo Han
Jeong-Gil Kim
Sang-Gon Moon
In-Kyung Shin
Seung-Je Cho
Min-Seok Shin
Woo-Jin Chung
Gwan-Hee Son
Young-Jun Park
author_sort Jeong-Woo Han
collection DOAJ
description Composite work tools have many components, and complex shapes when compared to standard tools such as rotaries and plows. In addition, the component durability for the tools is critical because the load varies severely according to the soil conditions. This study predicts the fatigue life of the hub bearing in composite work tooling. The loads acting on the tools were measured based on field tests, and the loads acting on the hub bearing were derived using the load reconstruction method. The static safety factor and fatigue life of the hub bearing, loads, and contact stress acting on the inner and outer raceways and presence of truncation were analytically predicted based on the derived loads. The fatigue life of the bearing changed depending on the preload amount of the hub bearing. The bearing life was more than 3000 h for preloads of less than 40 μm, which satisfied the target life of 1200 h. The load acting on the inner and outer raceways of the bearing decreased and then increased as the preload amount of the bearing rose. The bearing contact area, maximum contact stress, and number of balls increased as the load applied to the hub bearing rose. The fatigue life, load, contact stress, and static safety factor of the hub bearing met all requirements, and no truncation occurred on the inner and outer raceways of the bearing. The test verified the achievement of the target life of 1200 h and confirmed that there was no breakage, cracking, or deformation of the bearing.
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spelling doaj.art-c0bbf886c8164a01b527b5c097c133ef2023-11-20T06:11:11ZengMDPI AGApplied Sciences2076-34172020-07-011014470710.3390/app10144707Failure Life Prediction of Hub Bearing in Composite ToolingJeong-Woo Han0Jeong-Gil Kim1Sang-Gon Moon2In-Kyung Shin3Seung-Je Cho4Min-Seok Shin5Woo-Jin Chung6Gwan-Hee Son7Young-Jun Park8Department of Smart Industrial Machinery, Korea Institute of Machinery and Materials, 156 Gajeongbuk-ro, Yuseong-gu, Daejeon 34103, KoreaSmart Agricultural Machinery R&D Group, Korea Institute of Industrial Technology, 119 Jipyeongseon sandan 3-gil, Baeksan-myeon, Gimje, Jeollabuk-do 54325, KoreaDepartment of Smart Industrial Machinery, Korea Institute of Machinery and Materials, 156 Gajeongbuk-ro, Yuseong-gu, Daejeon 34103, KoreaR&D Center, Daedong Industrial Co. Ltd., 39 Changnyeong Complex-gil, Changnyeong-eup, Changnyeong-gun, Gyeongsangnam-do 50319, KoreaSmart Agricultural Machinery R&D Group, Korea Institute of Industrial Technology, 119 Jipyeongseon sandan 3-gil, Baeksan-myeon, Gimje, Jeollabuk-do 54325, KoreaSafety System R&D Group, Korea Institute of Industrial Technology, 15 Jisiksaneop-ro, Hayang-eup, Gyeongsan, Gyeongsangbuk-do 38408, KoreaDepartment of Biosystems and Biomaterials Science and Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 08826, KoreaDepartment of Biosystems and Biomaterials Science and Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 08826, KoreaDepartment of Biosystems and Biomaterials Science and Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 08826, KoreaComposite work tools have many components, and complex shapes when compared to standard tools such as rotaries and plows. In addition, the component durability for the tools is critical because the load varies severely according to the soil conditions. This study predicts the fatigue life of the hub bearing in composite work tooling. The loads acting on the tools were measured based on field tests, and the loads acting on the hub bearing were derived using the load reconstruction method. The static safety factor and fatigue life of the hub bearing, loads, and contact stress acting on the inner and outer raceways and presence of truncation were analytically predicted based on the derived loads. The fatigue life of the bearing changed depending on the preload amount of the hub bearing. The bearing life was more than 3000 h for preloads of less than 40 μm, which satisfied the target life of 1200 h. The load acting on the inner and outer raceways of the bearing decreased and then increased as the preload amount of the bearing rose. The bearing contact area, maximum contact stress, and number of balls increased as the load applied to the hub bearing rose. The fatigue life, load, contact stress, and static safety factor of the hub bearing met all requirements, and no truncation occurred on the inner and outer raceways of the bearing. The test verified the achievement of the target life of 1200 h and confirmed that there was no breakage, cracking, or deformation of the bearing.https://www.mdpi.com/2076-3417/10/14/4707composite toolingdisk harrowfailure lifehub bearingprediction
spellingShingle Jeong-Woo Han
Jeong-Gil Kim
Sang-Gon Moon
In-Kyung Shin
Seung-Je Cho
Min-Seok Shin
Woo-Jin Chung
Gwan-Hee Son
Young-Jun Park
Failure Life Prediction of Hub Bearing in Composite Tooling
Applied Sciences
composite tooling
disk harrow
failure life
hub bearing
prediction
title Failure Life Prediction of Hub Bearing in Composite Tooling
title_full Failure Life Prediction of Hub Bearing in Composite Tooling
title_fullStr Failure Life Prediction of Hub Bearing in Composite Tooling
title_full_unstemmed Failure Life Prediction of Hub Bearing in Composite Tooling
title_short Failure Life Prediction of Hub Bearing in Composite Tooling
title_sort failure life prediction of hub bearing in composite tooling
topic composite tooling
disk harrow
failure life
hub bearing
prediction
url https://www.mdpi.com/2076-3417/10/14/4707
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AT inkyungshin failurelifepredictionofhubbearingincompositetooling
AT seungjecho failurelifepredictionofhubbearingincompositetooling
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