The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing Process

The wire laser additive manufacturing (WLAM) process is considered a direct-energy deposition method that aims at addressing the need to produce large components having relatively simple geometrics at an affordable cost. This additive manufacturing (AM) process uses wires as raw materials instead of...

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Main Authors: Maxim Bassis, Abram Kotliar, Rony Koltiar, Tomer Ron, Avi Leon, Amnon Shirizly, Eli Aghion
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/12/1930
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author Maxim Bassis
Abram Kotliar
Rony Koltiar
Tomer Ron
Avi Leon
Amnon Shirizly
Eli Aghion
author_facet Maxim Bassis
Abram Kotliar
Rony Koltiar
Tomer Ron
Avi Leon
Amnon Shirizly
Eli Aghion
author_sort Maxim Bassis
collection DOAJ
description The wire laser additive manufacturing (WLAM) process is considered a direct-energy deposition method that aims at addressing the need to produce large components having relatively simple geometrics at an affordable cost. This additive manufacturing (AM) process uses wires as raw materials instead of powders and is capable of reaching a deposition rate of up to 3 kg/h, compared with only 0.1 kg/h with common powder bed fusion (PBF) processes. Despite the attractiveness of the WLAM process, there has been only limited research on this technique. In particular, the stress corrosion properties of components produced by this technology have not been the subject of much study. The current study aims at evaluating the effect of a slow strain rate on the stress corrosion resistance of 316L stainless steel produced by the WLAM process in comparison with its counterpart: AISI 316L alloy. Microstructure examination was carried out using optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction analysis, while the mechanical properties were evaluated using tensile strength and hardness measurements. The general corrosion resistance was examined by potentiodynamic polarization and impedance spectroscopy analysis, while the stress corrosion performance was assessed by slow strain rate testing (SSRT) in a 3.5% NaCl solution at ambient temperature. The attained results highlight the inferior mechanical properties, corrosion resistance and stress corrosion performance, especially at a slow strain rate, of the WLAM samples compared with the regular AISI 316L alloy. The differences between the WLAM alloy and AISI 316L alloy were mainly attributed to their dissimilarities in terms of phase compositions, structural morphology and inherent defects.
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spelling doaj.art-c0fc00936e5f4dc6b69743de839f83c82023-11-23T09:33:07ZengMDPI AGMetals2075-47012021-11-011112193010.3390/met11121930The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing ProcessMaxim Bassis0Abram Kotliar1Rony Koltiar2Tomer Ron3Avi Leon4Amnon Shirizly5Eli Aghion6Department of Materials Engineering, Ben-Gurion University of the Negev, Beer-Sheva 84105, IsraelA. Kotliar Ltd., LWS Laser Welding Solutions, Haifa 26118, IsraelA. Kotliar Ltd., LWS Laser Welding Solutions, Haifa 26118, IsraelDepartment of Materials Engineering, Ben-Gurion University of the Negev, Beer-Sheva 84105, IsraelDepartment of Materials Engineering, Ben-Gurion University of the Negev, Beer-Sheva 84105, IsraelDepartment of Materials Engineering, Ben-Gurion University of the Negev, Beer-Sheva 84105, IsraelDepartment of Materials Engineering, Ben-Gurion University of the Negev, Beer-Sheva 84105, IsraelThe wire laser additive manufacturing (WLAM) process is considered a direct-energy deposition method that aims at addressing the need to produce large components having relatively simple geometrics at an affordable cost. This additive manufacturing (AM) process uses wires as raw materials instead of powders and is capable of reaching a deposition rate of up to 3 kg/h, compared with only 0.1 kg/h with common powder bed fusion (PBF) processes. Despite the attractiveness of the WLAM process, there has been only limited research on this technique. In particular, the stress corrosion properties of components produced by this technology have not been the subject of much study. The current study aims at evaluating the effect of a slow strain rate on the stress corrosion resistance of 316L stainless steel produced by the WLAM process in comparison with its counterpart: AISI 316L alloy. Microstructure examination was carried out using optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction analysis, while the mechanical properties were evaluated using tensile strength and hardness measurements. The general corrosion resistance was examined by potentiodynamic polarization and impedance spectroscopy analysis, while the stress corrosion performance was assessed by slow strain rate testing (SSRT) in a 3.5% NaCl solution at ambient temperature. The attained results highlight the inferior mechanical properties, corrosion resistance and stress corrosion performance, especially at a slow strain rate, of the WLAM samples compared with the regular AISI 316L alloy. The differences between the WLAM alloy and AISI 316L alloy were mainly attributed to their dissimilarities in terms of phase compositions, structural morphology and inherent defects.https://www.mdpi.com/2075-4701/11/12/1930additive manufacturingdirect energy depositionwire laser additive manufacturing316L steelstress corrosion
spellingShingle Maxim Bassis
Abram Kotliar
Rony Koltiar
Tomer Ron
Avi Leon
Amnon Shirizly
Eli Aghion
The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing Process
Metals
additive manufacturing
direct energy deposition
wire laser additive manufacturing
316L steel
stress corrosion
title The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing Process
title_full The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing Process
title_fullStr The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing Process
title_full_unstemmed The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing Process
title_short The Effect of a Slow Strain Rate on the Stress Corrosion Resistance of Austenitic Stainless Steel Produced by the Wire Laser Additive Manufacturing Process
title_sort effect of a slow strain rate on the stress corrosion resistance of austenitic stainless steel produced by the wire laser additive manufacturing process
topic additive manufacturing
direct energy deposition
wire laser additive manufacturing
316L steel
stress corrosion
url https://www.mdpi.com/2075-4701/11/12/1930
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