A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal Elbow
Studies have been steadily conducted on the forming process of the bending pipe that enables the transport of underground resources. Recently, it has been suggested that bent pipes for transport withstand high pressure during the forming process, but it is judged that the research on methods able to...
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| Format: | Article |
| Language: | English |
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MDPI AG
2022-09-01
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| Series: | Metals |
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| Online Access: | https://www.mdpi.com/2075-4701/12/9/1474 |
| _version_ | 1797484829954015232 |
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| author | Seonghun Ha Daehwan Cho Joonhong Park Seongjae Kim |
| author_facet | Seonghun Ha Daehwan Cho Joonhong Park Seongjae Kim |
| author_sort | Seonghun Ha |
| collection | DOAJ |
| description | Studies have been steadily conducted on the forming process of the bending pipe that enables the transport of underground resources. Recently, it has been suggested that bent pipes for transport withstand high pressure during the forming process, but it is judged that the research on methods able to overcome the limitations of non-uniform dimensional distribution due to the difference in the mechanical properties and thickness of the outer and inner pipes is insufficient. This study proposes a new precision forging method called the cut-forged-joint process (CFJP) for the manufacture of bent pipe containing bi-metal. The initial billet and mandrel were designed considering the standard dimensions of bent pipes, and pre-simulation was performed applied to the designed models. The results of dimensional accuracy obtained by forging experiments and the computational forming simulation were compared with each other to verify the reliability. As a final outcome, it was confirmed that it is possible to secure the dimensional accuracy of bi-metal bent pipes by applying the newly proposed CFJP. |
| first_indexed | 2024-03-09T23:10:06Z |
| format | Article |
| id | doaj.art-c128597043024a1282f70d982225b6e1 |
| institution | Directory Open Access Journal |
| issn | 2075-4701 |
| language | English |
| last_indexed | 2024-03-09T23:10:06Z |
| publishDate | 2022-09-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Metals |
| spelling | doaj.art-c128597043024a1282f70d982225b6e12023-11-23T17:46:41ZengMDPI AGMetals2075-47012022-09-01129147410.3390/met12091474A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal ElbowSeonghun Ha0Daehwan Cho1Joonhong Park2Seongjae Kim3Department of Mechanical Engineering, Dong-A University, 37, Nakdong-Daero 550 Beon-gil, Saha-gu, Busan 49315, KoreaDepartment of Mechanical Engineering, Dong-A University, 37, Nakdong-Daero 550 Beon-gil, Saha-gu, Busan 49315, KoreaDepartment of Mechanical Engineering, Dong-A University, 37, Nakdong-Daero 550 Beon-gil, Saha-gu, Busan 49315, KoreaDepartment of Mechanical Engineering, Dong-A University, 37, Nakdong-Daero 550 Beon-gil, Saha-gu, Busan 49315, KoreaStudies have been steadily conducted on the forming process of the bending pipe that enables the transport of underground resources. Recently, it has been suggested that bent pipes for transport withstand high pressure during the forming process, but it is judged that the research on methods able to overcome the limitations of non-uniform dimensional distribution due to the difference in the mechanical properties and thickness of the outer and inner pipes is insufficient. This study proposes a new precision forging method called the cut-forged-joint process (CFJP) for the manufacture of bent pipe containing bi-metal. The initial billet and mandrel were designed considering the standard dimensions of bent pipes, and pre-simulation was performed applied to the designed models. The results of dimensional accuracy obtained by forging experiments and the computational forming simulation were compared with each other to verify the reliability. As a final outcome, it was confirmed that it is possible to secure the dimensional accuracy of bi-metal bent pipes by applying the newly proposed CFJP.https://www.mdpi.com/2075-4701/12/9/1474bi-metalcut-forged-joint process (CFJP)material loss rateprecision forming analysisshort radius elbow (SR)uniform dimensional distribution |
| spellingShingle | Seonghun Ha Daehwan Cho Joonhong Park Seongjae Kim A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal Elbow Metals bi-metal cut-forged-joint process (CFJP) material loss rate precision forming analysis short radius elbow (SR) uniform dimensional distribution |
| title | A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal Elbow |
| title_full | A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal Elbow |
| title_fullStr | A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal Elbow |
| title_full_unstemmed | A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal Elbow |
| title_short | A Study on the Design of Bending Process According to the Shape of Initial Billets for Bi-Metal Elbow |
| title_sort | study on the design of bending process according to the shape of initial billets for bi metal elbow |
| topic | bi-metal cut-forged-joint process (CFJP) material loss rate precision forming analysis short radius elbow (SR) uniform dimensional distribution |
| url | https://www.mdpi.com/2075-4701/12/9/1474 |
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