Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic Inspection

This paper deals with the numerical modelling of non-destructive testing of composite parts using active thermography. This method has emerged as a new approach for performing non-destructive testing (NDT) on continuous carbon fibre reinforced thermoplastic polymer (CCFRTP) components, particularly...

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Main Authors: Arnaud Notebaert, Julien Quinten, Marc Moonens, Vedi Olmez, Camila Barros, Sebastião Simões Cunha, Anthonin Demarbaix
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/17/1/13
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author Arnaud Notebaert
Julien Quinten
Marc Moonens
Vedi Olmez
Camila Barros
Sebastião Simões Cunha
Anthonin Demarbaix
author_facet Arnaud Notebaert
Julien Quinten
Marc Moonens
Vedi Olmez
Camila Barros
Sebastião Simões Cunha
Anthonin Demarbaix
author_sort Arnaud Notebaert
collection DOAJ
description This paper deals with the numerical modelling of non-destructive testing of composite parts using active thermography. This method has emerged as a new approach for performing non-destructive testing (NDT) on continuous carbon fibre reinforced thermoplastic polymer (CCFRTP) components, particularly in view of detecting porosity or delamination. In this context, our numerical model has been developed around references containing internal defects of various shapes and sizes. The first novelty lies in the fact that the heat source used in the experimental setup is modelled exhaustively to accurately model the radiation emitted by the lamp, as well as the convection and conduction around the bulb. A second novelty concerns the modelling of the CCFRTP making up the benchmark used. Indeed, its thermal properties vary as a function of the sample temperature. Therefore, the actual thermal properties have been experimentally measured and were later used in our model. The latter then captures the material dependency on temperature. The results obtained by our model proved to be in close agreement with the experimental results on real reference points, paving the way for future use of the model to optimise experimental configurations and, in particular, the heating parameters.
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spelling doaj.art-c12cb4abd32e4aaea6de06380cab412e2024-01-10T15:02:08ZengMDPI AGMaterials1996-19442023-12-011711310.3390/ma17010013Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic InspectionArnaud Notebaert0Julien Quinten1Marc Moonens2Vedi Olmez3Camila Barros4Sebastião Simões Cunha5Anthonin Demarbaix6Science and Technology Research Unit, H.E.P.H Condorcet, Square Hiernaux 2, 6000 Charleroi, BelgiumScience and Technology Research Unit, H.E.P.H Condorcet, Square Hiernaux 2, 6000 Charleroi, BelgiumScience and Technology Research Unit, H.E.P.H Condorcet, Square Hiernaux 2, 6000 Charleroi, BelgiumResearch and Technological Support Department, Environmental Materials Research Association, INISMa, CRIBC, Avenue Gouverneur Cornez 4, 7000 Mons, BelgiumMechanical Engineering Institute, Federal University of Itajubá, Avenida BPS, 1303, Bairro Pinheirinho, Itajubá 37500-903, BrazilMechanical Engineering Institute, Federal University of Itajubá, Avenida BPS, 1303, Bairro Pinheirinho, Itajubá 37500-903, BrazilScience and Technology Research Unit, H.E.P.H Condorcet, Square Hiernaux 2, 6000 Charleroi, BelgiumThis paper deals with the numerical modelling of non-destructive testing of composite parts using active thermography. This method has emerged as a new approach for performing non-destructive testing (NDT) on continuous carbon fibre reinforced thermoplastic polymer (CCFRTP) components, particularly in view of detecting porosity or delamination. In this context, our numerical model has been developed around references containing internal defects of various shapes and sizes. The first novelty lies in the fact that the heat source used in the experimental setup is modelled exhaustively to accurately model the radiation emitted by the lamp, as well as the convection and conduction around the bulb. A second novelty concerns the modelling of the CCFRTP making up the benchmark used. Indeed, its thermal properties vary as a function of the sample temperature. Therefore, the actual thermal properties have been experimentally measured and were later used in our model. The latter then captures the material dependency on temperature. The results obtained by our model proved to be in close agreement with the experimental results on real reference points, paving the way for future use of the model to optimise experimental configurations and, in particular, the heating parameters.https://www.mdpi.com/1996-1944/17/1/13active thermographyfinite element modelradiationcompositeadditive manufacturing
spellingShingle Arnaud Notebaert
Julien Quinten
Marc Moonens
Vedi Olmez
Camila Barros
Sebastião Simões Cunha
Anthonin Demarbaix
Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic Inspection
Materials
active thermography
finite element model
radiation
composite
additive manufacturing
title Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic Inspection
title_full Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic Inspection
title_fullStr Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic Inspection
title_full_unstemmed Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic Inspection
title_short Numerical Modelling of the Heat Source and the Thermal Response of an Additively Manufactured Composite during an Active Thermographic Inspection
title_sort numerical modelling of the heat source and the thermal response of an additively manufactured composite during an active thermographic inspection
topic active thermography
finite element model
radiation
composite
additive manufacturing
url https://www.mdpi.com/1996-1944/17/1/13
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