Towards the realization of composite metastructures: A failure analysis of connections

Metastructures hold significant potential for applications such as adaptive structures and soft robotics. Architectures of fiber-reinforced polymer metastructures may relate to modular arrangement of straight and curved laminates, with their connections to resemble perfect cracks, thus susceptible t...

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Main Authors: Victor Gaultier, Georgios A. Pappas
Format: Article
Language:English
Published: Elsevier 2024-05-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127524002466
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author Victor Gaultier
Georgios A. Pappas
author_facet Victor Gaultier
Georgios A. Pappas
author_sort Victor Gaultier
collection DOAJ
description Metastructures hold significant potential for applications such as adaptive structures and soft robotics. Architectures of fiber-reinforced polymer metastructures may relate to modular arrangement of straight and curved laminates, with their connections to resemble perfect cracks, thus susceptible to delamination. This study investigated geometrical effects on the load-carrying capabilities of these connections upon a global tensile deformation, as well as lean modeling tools to facilitate the development of architected composite metastructures. Numerical fracture mechanics approach on different connection geometries and thicknesses showed that connection delamination is a critical failure mode, but crack-driving-force has low dependence on connection shape for given ligament thickness (and stiffness). Adopted analytical models could capture either moment or force-driven delamination failure, while the intermediate regime necessitates numerical tools. First-ply failure may precede depending on shape and ligament stiffness. These trends were also verified on an exemplary rotating chiral composite geometry. Furthermore, interface load-carrying capability improvements were studied via design considerations including connection filler material and element variable thickness. Indicatively, the latter showed a 157 % increase in bending deflection (and global deformations), while reducing crack driving force by 38 % for a given load case. The conducted analysis offers valuable insights into the design of lightweight, load-carrying composite metastructures.
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spelling doaj.art-c13dd0f3bade4d8aba44fded70412a1d2024-04-04T05:03:08ZengElsevierMaterials & Design0264-12752024-05-01241112873Towards the realization of composite metastructures: A failure analysis of connectionsVictor Gaultier0Georgios A. Pappas1Corresponding author.; Laboratory of Composite Materials and Adaptive Structures, ETH Zurich, Leonhardstrasse 21, 8092 Zürich, SwitzerlandLaboratory of Composite Materials and Adaptive Structures, ETH Zurich, Leonhardstrasse 21, 8092 Zürich, SwitzerlandMetastructures hold significant potential for applications such as adaptive structures and soft robotics. Architectures of fiber-reinforced polymer metastructures may relate to modular arrangement of straight and curved laminates, with their connections to resemble perfect cracks, thus susceptible to delamination. This study investigated geometrical effects on the load-carrying capabilities of these connections upon a global tensile deformation, as well as lean modeling tools to facilitate the development of architected composite metastructures. Numerical fracture mechanics approach on different connection geometries and thicknesses showed that connection delamination is a critical failure mode, but crack-driving-force has low dependence on connection shape for given ligament thickness (and stiffness). Adopted analytical models could capture either moment or force-driven delamination failure, while the intermediate regime necessitates numerical tools. First-ply failure may precede depending on shape and ligament stiffness. These trends were also verified on an exemplary rotating chiral composite geometry. Furthermore, interface load-carrying capability improvements were studied via design considerations including connection filler material and element variable thickness. Indicatively, the latter showed a 157 % increase in bending deflection (and global deformations), while reducing crack driving force by 38 % for a given load case. The conducted analysis offers valuable insights into the design of lightweight, load-carrying composite metastructures.http://www.sciencedirect.com/science/article/pii/S0264127524002466MetastructuresFiber Reinforced PolymersLightweightConnectionsDelaminationCrack driving force
spellingShingle Victor Gaultier
Georgios A. Pappas
Towards the realization of composite metastructures: A failure analysis of connections
Materials & Design
Metastructures
Fiber Reinforced Polymers
Lightweight
Connections
Delamination
Crack driving force
title Towards the realization of composite metastructures: A failure analysis of connections
title_full Towards the realization of composite metastructures: A failure analysis of connections
title_fullStr Towards the realization of composite metastructures: A failure analysis of connections
title_full_unstemmed Towards the realization of composite metastructures: A failure analysis of connections
title_short Towards the realization of composite metastructures: A failure analysis of connections
title_sort towards the realization of composite metastructures a failure analysis of connections
topic Metastructures
Fiber Reinforced Polymers
Lightweight
Connections
Delamination
Crack driving force
url http://www.sciencedirect.com/science/article/pii/S0264127524002466
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