Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic Film

Waste plastic film often contains an abundance of impurities, such as crop stems and soil. To address this issue, a toothed-plate single-roller crushing device for waste plastic film was developed. By analyzing the movement and force pattern of the film, the feeding speed, the number of toothed plat...

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Main Authors: Kai Guo, Hongguang Yang, Mingzhu Cao, Haiyang Shen, Xulei Chen, Fengwei Gu, Feng Wu, Zhichao Hu
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/21/11650
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author Kai Guo
Hongguang Yang
Mingzhu Cao
Haiyang Shen
Xulei Chen
Fengwei Gu
Feng Wu
Zhichao Hu
author_facet Kai Guo
Hongguang Yang
Mingzhu Cao
Haiyang Shen
Xulei Chen
Fengwei Gu
Feng Wu
Zhichao Hu
author_sort Kai Guo
collection DOAJ
description Waste plastic film often contains an abundance of impurities, such as crop stems and soil. To address this issue, a toothed-plate single-roller crushing device for waste plastic film was developed. By analyzing the movement and force pattern of the film, the feeding speed, the number of toothed plates, and the crushing roller rotation speed were used as test factors, and the size qualification rate and the impurity content of the crushed film were used as test indexes. Through a Box–Behnken test design, regression analysis, and ANOVA, a model between factors and indexes was established. The results showed that the size qualification rate and the impurity content of the crushed film were 82.55% and 9.57%, and the errors in the prediction and test values were 6.14% and 8.38%, which proved them to have good reliability. The findings of this study provide essential technical and equipment support for the resource recovery of waste plastic films.
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spelling doaj.art-c14144eeb0ca41e4850d6025a689caff2023-11-10T14:58:17ZengMDPI AGApplied Sciences2076-34172023-10-0113211165010.3390/app132111650Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic FilmKai Guo0Hongguang Yang1Mingzhu Cao2Haiyang Shen3Xulei Chen4Fengwei Gu5Feng Wu6Zhichao Hu7Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaNanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaNanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaNanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaNanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaNanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaNanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing 210014, ChinaGraduate School of Chinese Academy of Agricultural Sciences, Beijing 100081, ChinaWaste plastic film often contains an abundance of impurities, such as crop stems and soil. To address this issue, a toothed-plate single-roller crushing device for waste plastic film was developed. By analyzing the movement and force pattern of the film, the feeding speed, the number of toothed plates, and the crushing roller rotation speed were used as test factors, and the size qualification rate and the impurity content of the crushed film were used as test indexes. Through a Box–Behnken test design, regression analysis, and ANOVA, a model between factors and indexes was established. The results showed that the size qualification rate and the impurity content of the crushed film were 82.55% and 9.57%, and the errors in the prediction and test values were 6.14% and 8.38%, which proved them to have good reliability. The findings of this study provide essential technical and equipment support for the resource recovery of waste plastic films.https://www.mdpi.com/2076-3417/13/21/11650waste plastic filmcrushingsize qualification rateimpurity content
spellingShingle Kai Guo
Hongguang Yang
Mingzhu Cao
Haiyang Shen
Xulei Chen
Fengwei Gu
Feng Wu
Zhichao Hu
Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic Film
Applied Sciences
waste plastic film
crushing
size qualification rate
impurity content
title Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic Film
title_full Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic Film
title_fullStr Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic Film
title_full_unstemmed Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic Film
title_short Design and Optimization of a Toothed-Plate Single-Roller Crushing Device for Waste Plastic Film
title_sort design and optimization of a toothed plate single roller crushing device for waste plastic film
topic waste plastic film
crushing
size qualification rate
impurity content
url https://www.mdpi.com/2076-3417/13/21/11650
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