Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed Sensors

For the future design of smart aerospace structures, the development and application of a reliable, real-time and automatic monitoring and diagnostic technique is essential. Thus, with distributed sensor networks, a real-time automatic structural health monitoring (SHM) technique is designed and inv...

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Main Authors: Liang Si, Horst Baier
Format: Article
Language:English
Published: MDPI AG 2015-07-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/15/7/16536
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author Liang Si
Horst Baier
author_facet Liang Si
Horst Baier
author_sort Liang Si
collection DOAJ
description For the future design of smart aerospace structures, the development and application of a reliable, real-time and automatic monitoring and diagnostic technique is essential. Thus, with distributed sensor networks, a real-time automatic structural health monitoring (SHM) technique is designed and investigated to monitor and predict the locations and force magnitudes of unforeseen foreign impacts on composite structures and to estimate in real time mode the structural state when impacts occur. The proposed smart impact visualization inspection (IVI) technique mainly consists of five functional modules, which are the signal data preprocessing (SDP), the forward model generator (FMG), the impact positioning calculator (IPC), the inverse model operator (IMO) and structural state estimator (SSE). With regard to the verification of the practicality of the proposed IVI technique, various structure configurations are considered, which are a normal CFRP panel and another CFRP panel with “orange peel” surfaces and a cutout hole. Additionally, since robustness against several background disturbances is also an essential criterion for practical engineering demands, investigations and experimental tests are carried out under random vibration interfering noise (RVIN) conditions. The accuracy of the predictions for unknown impact events on composite structures using the IVI technique is validated under various structure configurations and under changing environmental conditions. The evaluated errors all fall well within a satisfactory limit range. Furthermore, it is concluded that the IVI technique is applicable for impact monitoring, diagnosis and assessment of aerospace composite structures in complex practical engineering environments.
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spelling doaj.art-c14ed07ba56a46d182c8aa8379373b442022-12-22T03:59:26ZengMDPI AGSensors1424-82202015-07-01157165361655610.3390/s150716536s150716536Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed SensorsLiang Si0Horst Baier1Institute of Lightweight Structures, Faculty of Mechanical Engineering, Technische Universität München, Boltzmannstr. 15, Garching 85748, GermanyInstitute of Lightweight Structures, Faculty of Mechanical Engineering, Technische Universität München, Boltzmannstr. 15, Garching 85748, GermanyFor the future design of smart aerospace structures, the development and application of a reliable, real-time and automatic monitoring and diagnostic technique is essential. Thus, with distributed sensor networks, a real-time automatic structural health monitoring (SHM) technique is designed and investigated to monitor and predict the locations and force magnitudes of unforeseen foreign impacts on composite structures and to estimate in real time mode the structural state when impacts occur. The proposed smart impact visualization inspection (IVI) technique mainly consists of five functional modules, which are the signal data preprocessing (SDP), the forward model generator (FMG), the impact positioning calculator (IPC), the inverse model operator (IMO) and structural state estimator (SSE). With regard to the verification of the practicality of the proposed IVI technique, various structure configurations are considered, which are a normal CFRP panel and another CFRP panel with “orange peel” surfaces and a cutout hole. Additionally, since robustness against several background disturbances is also an essential criterion for practical engineering demands, investigations and experimental tests are carried out under random vibration interfering noise (RVIN) conditions. The accuracy of the predictions for unknown impact events on composite structures using the IVI technique is validated under various structure configurations and under changing environmental conditions. The evaluated errors all fall well within a satisfactory limit range. Furthermore, it is concluded that the IVI technique is applicable for impact monitoring, diagnosis and assessment of aerospace composite structures in complex practical engineering environments.http://www.mdpi.com/1424-8220/15/7/16536real timeimpact monitoringhybrid thresholding filterfast genetic algorithmparameter estimationcomposite structuresrandom vibration noisesstructural state awareness
spellingShingle Liang Si
Horst Baier
Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed Sensors
Sensors
real time
impact monitoring
hybrid thresholding filter
fast genetic algorithm
parameter estimation
composite structures
random vibration noises
structural state awareness
title Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed Sensors
title_full Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed Sensors
title_fullStr Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed Sensors
title_full_unstemmed Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed Sensors
title_short Real-Time Impact Visualization Inspection of Aerospace Composite Structures with Distributed Sensors
title_sort real time impact visualization inspection of aerospace composite structures with distributed sensors
topic real time
impact monitoring
hybrid thresholding filter
fast genetic algorithm
parameter estimation
composite structures
random vibration noises
structural state awareness
url http://www.mdpi.com/1424-8220/15/7/16536
work_keys_str_mv AT liangsi realtimeimpactvisualizationinspectionofaerospacecompositestructureswithdistributedsensors
AT horstbaier realtimeimpactvisualizationinspectionofaerospacecompositestructureswithdistributedsensors