Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing Performance

The formation mechanism of tooth surface twist in helical gear generating machining (worm grinding and hobbing) and the measure to reduce the tooth surface twist are mainly studied. Based on the diagonal worm grinding or hobbing machining method, the tooth surface equation of helical gears with axia...

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Main Authors: Shihao Gao, Long Yang, Siyu Chen, Jinyuan Tang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2020-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2020.10.003
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author Shihao Gao
Long Yang
Siyu Chen
Jinyuan Tang
author_facet Shihao Gao
Long Yang
Siyu Chen
Jinyuan Tang
author_sort Shihao Gao
collection DOAJ
description The formation mechanism of tooth surface twist in helical gear generating machining (worm grinding and hobbing) and the measure to reduce the tooth surface twist are mainly studied. Based on the diagonal worm grinding or hobbing machining method, the tooth surface equation of helical gears with axial modification is constructed. The standard helical gear tooth surface and the helical gear machining tooth surface with axial modification are compared to obtain the correlation law between the speed ratio of axial feed and diagonal feed of the generating tool (worm or hob) and tooth surface twist. Based on the derived tooth surface equation of the helical gear with axial modification, Matlab and CATIA combined modeling technology is used to establish a three-dimensional geometric model of the helical gear pair with axial modification. The simulation analysis of the meshing performance of the gear pairs with different levels of tooth surface twist shows the influence of tooth surface twist on the meshing performance. The research shows that, the larger the helix angle of helical gear with axial modification is, the more serious the tooth surface twist is. Modification amount does not affect the twist of the tooth surface. The ratio of the axial feed and diagonal feed of the tool has the best match with the tooth surface twist. Improved tooth surface twist can effectively reduce the transmission error and improve the gear carrying capacity. The CAD/CAE integrated modeling and analysis method based on the combination of Matlab, CATIA and finite element commercial software provides methods and tools for the research on tooth surface twist of helical gears with axial modification.
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spelling doaj.art-c18f7e00c8c54aaeae180f3be02e204d2023-05-26T09:35:06ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392020-01-0144131829791431Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing PerformanceShihao GaoLong YangSiyu ChenJinyuan TangThe formation mechanism of tooth surface twist in helical gear generating machining (worm grinding and hobbing) and the measure to reduce the tooth surface twist are mainly studied. Based on the diagonal worm grinding or hobbing machining method, the tooth surface equation of helical gears with axial modification is constructed. The standard helical gear tooth surface and the helical gear machining tooth surface with axial modification are compared to obtain the correlation law between the speed ratio of axial feed and diagonal feed of the generating tool (worm or hob) and tooth surface twist. Based on the derived tooth surface equation of the helical gear with axial modification, Matlab and CATIA combined modeling technology is used to establish a three-dimensional geometric model of the helical gear pair with axial modification. The simulation analysis of the meshing performance of the gear pairs with different levels of tooth surface twist shows the influence of tooth surface twist on the meshing performance. The research shows that, the larger the helix angle of helical gear with axial modification is, the more serious the tooth surface twist is. Modification amount does not affect the twist of the tooth surface. The ratio of the axial feed and diagonal feed of the tool has the best match with the tooth surface twist. Improved tooth surface twist can effectively reduce the transmission error and improve the gear carrying capacity. The CAD/CAE integrated modeling and analysis method based on the combination of Matlab, CATIA and finite element commercial software provides methods and tools for the research on tooth surface twist of helical gears with axial modification.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2020.10.003Diagonal hobbing;Axial modification;Helical gear;Tooth surface twist;Meshing performance
spellingShingle Shihao Gao
Long Yang
Siyu Chen
Jinyuan Tang
Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing Performance
Jixie chuandong
Diagonal hobbing;Axial modification;Helical gear;Tooth surface twist;Meshing performance
title Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing Performance
title_full Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing Performance
title_fullStr Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing Performance
title_full_unstemmed Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing Performance
title_short Analysis on the Machining Twisting mechanism of Tooth Surface with Axial Modification of Helical Gear and Its Influence on Meshing Performance
title_sort analysis on the machining twisting mechanism of tooth surface with axial modification of helical gear and its influence on meshing performance
topic Diagonal hobbing;Axial modification;Helical gear;Tooth surface twist;Meshing performance
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2020.10.003
work_keys_str_mv AT shihaogao analysisonthemachiningtwistingmechanismoftoothsurfacewithaxialmodificationofhelicalgearanditsinfluenceonmeshingperformance
AT longyang analysisonthemachiningtwistingmechanismoftoothsurfacewithaxialmodificationofhelicalgearanditsinfluenceonmeshingperformance
AT siyuchen analysisonthemachiningtwistingmechanismoftoothsurfacewithaxialmodificationofhelicalgearanditsinfluenceonmeshingperformance
AT jinyuantang analysisonthemachiningtwistingmechanismoftoothsurfacewithaxialmodificationofhelicalgearanditsinfluenceonmeshingperformance