Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High Toughness

In this study, a rubber-composite-nanoparticle-modified epoxy powder composite coating with low curing temperature and high toughness was successfully fabricated. The effects of N,N-dimethylhexadecylamine (DMA) carboxy-terminated nitrile rubber (CNBR) composite nanoparticles on the microstructure, c...

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Main Authors: Run Zhang, Haosheng Wang, Xiaoze Wang, Jian Guan, Meiqi Li, Yunfa Chen
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/1/195
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author Run Zhang
Haosheng Wang
Xiaoze Wang
Jian Guan
Meiqi Li
Yunfa Chen
author_facet Run Zhang
Haosheng Wang
Xiaoze Wang
Jian Guan
Meiqi Li
Yunfa Chen
author_sort Run Zhang
collection DOAJ
description In this study, a rubber-composite-nanoparticle-modified epoxy powder composite coating with low curing temperature and high toughness was successfully fabricated. The effects of N,N-dimethylhexadecylamine (DMA) carboxy-terminated nitrile rubber (CNBR) composite nanoparticles on the microstructure, curing behavior, and mechanical properties of epoxy-powder coating were systematically investigated. SEM and TEM analysis revealed a uniform dispersion of DMA-CNBR in the epoxy-powder coating, with average diameter of 100 nm. The curing temperature of the epoxy-composite coatings had reduced almost 19.1% with the addition of 1phr DMA-4CNBR into the coating. Impact strength tests confirmed that DMA-CNBR-modified epoxy-composite coatings showed significant improvements compared with the neat EP coating, which was potentially attributed to the nanoscale dispersion of DMA-CNBR particles in epoxy coatings and their role in triggering microcracks. Other mechanical properties, including adhesion and cupping values, were improved in the same manner. In addition, thermal and surface properties were also studied. The prepared epoxy composite powder coating with the combination of low curing temperature and high toughness broadened the application range of the epoxy coatings.
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spelling doaj.art-c1c8a343dfb344d7b313d01573e342232023-12-02T00:49:57ZengMDPI AGPolymers2073-43602022-12-0115119510.3390/polym15010195Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High ToughnessRun Zhang0Haosheng Wang1Xiaoze Wang2Jian Guan3Meiqi Li4Yunfa Chen5State Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, ChinaState Key Laboratory of Multiphase Complex Systems, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, ChinaIn this study, a rubber-composite-nanoparticle-modified epoxy powder composite coating with low curing temperature and high toughness was successfully fabricated. The effects of N,N-dimethylhexadecylamine (DMA) carboxy-terminated nitrile rubber (CNBR) composite nanoparticles on the microstructure, curing behavior, and mechanical properties of epoxy-powder coating were systematically investigated. SEM and TEM analysis revealed a uniform dispersion of DMA-CNBR in the epoxy-powder coating, with average diameter of 100 nm. The curing temperature of the epoxy-composite coatings had reduced almost 19.1% with the addition of 1phr DMA-4CNBR into the coating. Impact strength tests confirmed that DMA-CNBR-modified epoxy-composite coatings showed significant improvements compared with the neat EP coating, which was potentially attributed to the nanoscale dispersion of DMA-CNBR particles in epoxy coatings and their role in triggering microcracks. Other mechanical properties, including adhesion and cupping values, were improved in the same manner. In addition, thermal and surface properties were also studied. The prepared epoxy composite powder coating with the combination of low curing temperature and high toughness broadened the application range of the epoxy coatings.https://www.mdpi.com/2073-4360/15/1/195epoxy-powder coatingrubber composite nanoparticlestertiary aminetoughnesscuring temperature
spellingShingle Run Zhang
Haosheng Wang
Xiaoze Wang
Jian Guan
Meiqi Li
Yunfa Chen
Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High Toughness
Polymers
epoxy-powder coating
rubber composite nanoparticles
tertiary amine
toughness
curing temperature
title Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High Toughness
title_full Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High Toughness
title_fullStr Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High Toughness
title_full_unstemmed Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High Toughness
title_short Rubber-Composite-Nanoparticle-Modified Epoxy Powder Coatings with Low Curing Temperature and High Toughness
title_sort rubber composite nanoparticle modified epoxy powder coatings with low curing temperature and high toughness
topic epoxy-powder coating
rubber composite nanoparticles
tertiary amine
toughness
curing temperature
url https://www.mdpi.com/2073-4360/15/1/195
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AT haoshengwang rubbercompositenanoparticlemodifiedepoxypowdercoatingswithlowcuringtemperatureandhightoughness
AT xiaozewang rubbercompositenanoparticlemodifiedepoxypowdercoatingswithlowcuringtemperatureandhightoughness
AT jianguan rubbercompositenanoparticlemodifiedepoxypowdercoatingswithlowcuringtemperatureandhightoughness
AT meiqili rubbercompositenanoparticlemodifiedepoxypowdercoatingswithlowcuringtemperatureandhightoughness
AT yunfachen rubbercompositenanoparticlemodifiedepoxypowdercoatingswithlowcuringtemperatureandhightoughness