Effect of corrosion on mechanical properties of the joining of materials

The effect of corrosion behavior in critical environmental conditions on the mechanical properties of composite/metal materials joints was investigated by immersing metalic materials into 5wt% hydrochloric acid solutions. The current study was carried out on a single lab joint with a total thicknes...

Full description

Bibliographic Details
Main Authors: Mohamed Abbas, Galal M. Abdella, Elsadig O. Eltai, M. Gul
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2020-06-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:https://journal.ump.edu.my/jmes/article/view/2113
_version_ 1797699306029842432
author Mohamed Abbas
Galal M. Abdella
Elsadig O. Eltai
M. Gul
author_facet Mohamed Abbas
Galal M. Abdella
Elsadig O. Eltai
M. Gul
author_sort Mohamed Abbas
collection DOAJ
description The effect of corrosion behavior in critical environmental conditions on the mechanical properties of composite/metal materials joints was investigated by immersing metalic materials into 5wt% hydrochloric acid solutions. The current study was carried out on a single lab joint with a total thickness of 4mm; thus, a destructive test was undertaken to investigate the corrosion behavior induced degradation of mechanical properties followed by Scanning electron microscope analysis (SEM). The joined specimens were examined under both non-corrosive and corrosive environmental conditions. Moreover, the Taguchi analysis of experimental data for maximizing the required output is carried out to validate the impact and significance of input factors. Experimental results have shown that the weight losses of the mild steel and aluminum materials are 7.45% and 16.7%, respectively, in 5% wt hydrochloric acid after three weeks. The corrosive environment affected the strength of the joints and obtained an early failure on the joint region that leads to a reduction on the strength of the materials by almost 15% compared to the non-corroded joint. The joining of non-corroded similar steel obtained the highest maximum stress among all other specimens, where the maximum recorded stress was 140.5MPa as compared to 125MPa for corroded specimen. Furthermore, the mode of failure and hardness tests were obtained and analyzed for all specimens. A significant reduction in the hardness of the materials after exposure to the HCl acid was observed.
first_indexed 2024-03-12T04:06:03Z
format Article
id doaj.art-c1e1b5b39aae4f519ec53d9611702ef6
institution Directory Open Access Journal
issn 2289-4659
2231-8380
language English
last_indexed 2024-03-12T04:06:03Z
publishDate 2020-06-01
publisher Universiti Malaysia Pahang Publishing
record_format Article
series Journal of Mechanical Engineering and Sciences
spelling doaj.art-c1e1b5b39aae4f519ec53d9611702ef62023-09-03T11:18:49ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802020-06-011426822683410.15282/jmes.14.2.2020.22.0534Effect of corrosion on mechanical properties of the joining of materialsMohamed Abbas 0Galal M. Abdella 1Elsadig O. Eltai 2M. Gul 3Department of Mechanical and Industrial Engineering, Qatar University, Doha, QatarDepartment of Mechanical and Industrial Engineering, Qatar University, Doha, QatarDepartment of Mechanical and Industrial Engineering, Qatar University, Doha, Qatar Department of Mechanical Engineering, Faculty of Engineering & Technology, Bahauddin Zakariya University, Multan-60000, PakistanThe effect of corrosion behavior in critical environmental conditions on the mechanical properties of composite/metal materials joints was investigated by immersing metalic materials into 5wt% hydrochloric acid solutions. The current study was carried out on a single lab joint with a total thickness of 4mm; thus, a destructive test was undertaken to investigate the corrosion behavior induced degradation of mechanical properties followed by Scanning electron microscope analysis (SEM). The joined specimens were examined under both non-corrosive and corrosive environmental conditions. Moreover, the Taguchi analysis of experimental data for maximizing the required output is carried out to validate the impact and significance of input factors. Experimental results have shown that the weight losses of the mild steel and aluminum materials are 7.45% and 16.7%, respectively, in 5% wt hydrochloric acid after three weeks. The corrosive environment affected the strength of the joints and obtained an early failure on the joint region that leads to a reduction on the strength of the materials by almost 15% compared to the non-corroded joint. The joining of non-corroded similar steel obtained the highest maximum stress among all other specimens, where the maximum recorded stress was 140.5MPa as compared to 125MPa for corroded specimen. Furthermore, the mode of failure and hardness tests were obtained and analyzed for all specimens. A significant reduction in the hardness of the materials after exposure to the HCl acid was observed.https://journal.ump.edu.my/jmes/article/view/2113corrosionjoining of dissimilar materialsfailure analysismechanical properties
spellingShingle Mohamed Abbas
Galal M. Abdella
Elsadig O. Eltai
M. Gul
Effect of corrosion on mechanical properties of the joining of materials
Journal of Mechanical Engineering and Sciences
corrosion
joining of dissimilar materials
failure analysis
mechanical properties
title Effect of corrosion on mechanical properties of the joining of materials
title_full Effect of corrosion on mechanical properties of the joining of materials
title_fullStr Effect of corrosion on mechanical properties of the joining of materials
title_full_unstemmed Effect of corrosion on mechanical properties of the joining of materials
title_short Effect of corrosion on mechanical properties of the joining of materials
title_sort effect of corrosion on mechanical properties of the joining of materials
topic corrosion
joining of dissimilar materials
failure analysis
mechanical properties
url https://journal.ump.edu.my/jmes/article/view/2113
work_keys_str_mv AT mohamedabbas effectofcorrosiononmechanicalpropertiesofthejoiningofmaterials
AT galalmabdella effectofcorrosiononmechanicalpropertiesofthejoiningofmaterials
AT elsadigoeltai effectofcorrosiononmechanicalpropertiesofthejoiningofmaterials
AT mgul effectofcorrosiononmechanicalpropertiesofthejoiningofmaterials