Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion Process

This study investigated the allowability of materials in the laser powder melting process, with a focus on powder mixing as a means of adjusting the material composition quickly and cost-effectively. By mixing different powders, a desired alloy can be created during additive processing without the n...

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Main Authors: Farzad Foadian, Robert Kremer, Matthias Post, Arvin Taghizadeh Tabrizi, Hossein Aghajani
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Solids
Subjects:
Online Access:https://www.mdpi.com/2673-6497/4/3/10
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author Farzad Foadian
Robert Kremer
Matthias Post
Arvin Taghizadeh Tabrizi
Hossein Aghajani
author_facet Farzad Foadian
Robert Kremer
Matthias Post
Arvin Taghizadeh Tabrizi
Hossein Aghajani
author_sort Farzad Foadian
collection DOAJ
description This study investigated the allowability of materials in the laser powder melting process, with a focus on powder mixing as a means of adjusting the material composition quickly and cost-effectively. By mixing different powders, a desired alloy can be created during additive processing without the need to produce new powder, which can be expensive. However, one of the main challenges in this process is the segregation of powders, which can lead to non-homogeneous alloys. To address this challenge, the study examined the use of a single component 316L mixed with 1% and 5% copper powder in the additive processing. The results showed that homogeneous components with a uniform and targeted copper content could be produced. However, the mechanical-technological properties of both alloys were lower than those of 316L in situ. To optimize and extend this study, further investigation could be conducted to improve the homogeneity of the powder mixture and to enhance the mechanical-technological properties of the alloys produced. This could involve exploring different alloy designs, optimizing the laser powder melting process parameters, and using advanced characterization techniques to gain a deeper understanding of the microstructure and properties of the alloys. By addressing these challenges, the laser powder melting process could become an even more promising method for producing customized alloys with tailored properties.
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spelling doaj.art-c1f33a564fb542e787347dcdc944acd42023-11-19T13:00:05ZengMDPI AGSolids2673-64972023-06-014315616510.3390/solids4030010Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion ProcessFarzad Foadian0Robert Kremer1Matthias Post2Arvin Taghizadeh Tabrizi3Hossein Aghajani4Faculty of Mechanical Engineering, Dortmund University of Applied Sciences and Arts, 44139 Dortmund, GermanyFaculty of Mechanical Engineering, Dortmund University of Applied Sciences and Arts, 44139 Dortmund, GermanyFaculty of Mechanical Engineering, Dortmund University of Applied Sciences and Arts, 44139 Dortmund, GermanyIntegrated Manufacturing Technologies Research & Application Center, Sabanci University, Istanbul 34956, TurkeySchool of Metallurgy & Materials Engineering, Iran University of Science & Technology, Tehran 13114-16846, IranThis study investigated the allowability of materials in the laser powder melting process, with a focus on powder mixing as a means of adjusting the material composition quickly and cost-effectively. By mixing different powders, a desired alloy can be created during additive processing without the need to produce new powder, which can be expensive. However, one of the main challenges in this process is the segregation of powders, which can lead to non-homogeneous alloys. To address this challenge, the study examined the use of a single component 316L mixed with 1% and 5% copper powder in the additive processing. The results showed that homogeneous components with a uniform and targeted copper content could be produced. However, the mechanical-technological properties of both alloys were lower than those of 316L in situ. To optimize and extend this study, further investigation could be conducted to improve the homogeneity of the powder mixture and to enhance the mechanical-technological properties of the alloys produced. This could involve exploring different alloy designs, optimizing the laser powder melting process parameters, and using advanced characterization techniques to gain a deeper understanding of the microstructure and properties of the alloys. By addressing these challenges, the laser powder melting process could become an even more promising method for producing customized alloys with tailored properties.https://www.mdpi.com/2673-6497/4/3/10additive manufacturingpowder bed fusionin situ alloying316Lcopper
spellingShingle Farzad Foadian
Robert Kremer
Matthias Post
Arvin Taghizadeh Tabrizi
Hossein Aghajani
Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion Process
Solids
additive manufacturing
powder bed fusion
in situ alloying
316L
copper
title Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion Process
title_full Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion Process
title_fullStr Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion Process
title_full_unstemmed Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion Process
title_short Investigation of In-Situ Low Copper Alloying of 316L Using the Powder Bed Fusion Process
title_sort investigation of in situ low copper alloying of 316l using the powder bed fusion process
topic additive manufacturing
powder bed fusion
in situ alloying
316L
copper
url https://www.mdpi.com/2673-6497/4/3/10
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AT matthiaspost investigationofinsitulowcopperalloyingof316lusingthepowderbedfusionprocess
AT arvintaghizadehtabrizi investigationofinsitulowcopperalloyingof316lusingthepowderbedfusionprocess
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