A methodology for determination the inlet velocity in injection molding simulations

Abstract The inlet velocity of thermoplastic in injection molds plays a crucial role in obtaining high-quality polymer parts and the final performance of the product. It is known that the way the polymer is injected into the mold can directly affect important properties, such as the distribution of...

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Main Authors: Diego Alves de Miranda, Willian Kévin Rauber, Miguel Vaz Jr., Paulo Sergio Berving Zdanski
Format: Article
Language:English
Published: Associação Brasileira de Polímeros 2024-03-01
Series:Polímeros
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S0104-14282024000100311&lng=en&tlng=en
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author Diego Alves de Miranda
Willian Kévin Rauber
Miguel Vaz Jr.
Paulo Sergio Berving Zdanski
author_facet Diego Alves de Miranda
Willian Kévin Rauber
Miguel Vaz Jr.
Paulo Sergio Berving Zdanski
author_sort Diego Alves de Miranda
collection DOAJ
description Abstract The inlet velocity of thermoplastic in injection molds plays a crucial role in obtaining high-quality polymer parts and the final performance of the product. It is known that the way the polymer is injected into the mold can directly affect important properties, such as the distribution of internal stresses, the cooling rate and the formation of surface defects. However, there are injection molding machines that only control injection pressure and dosage, making it difficult to obtain the gate inlet velocity into the mold cavity. Besides, some molds have many injection channels as well as complex inlet geometries, which make a challenging task to identify the inlet velocity. This study presents numerical and experimental approaches on how to determine the entry velocity in thermoplastic injection molds. The main results showed that these methods are highly efficient and contribute to identifying the gate inlet velocity with good accuracy.
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spelling doaj.art-c2320f2082a948d09ce0dc15d49f1cd62024-03-26T07:41:29ZengAssociação Brasileira de PolímerosPolímeros1678-51692024-03-0134110.1590/0104-1428.20230099A methodology for determination the inlet velocity in injection molding simulationsDiego Alves de Mirandahttps://orcid.org/0000-0002-9774-4705Willian Kévin Rauberhttps://orcid.org/0000-0002-2931-6522Miguel Vaz Jr.https://orcid.org/0000-0001-6202-8592Paulo Sergio Berving Zdanskihttps://orcid.org/0000-0002-1602-5451Abstract The inlet velocity of thermoplastic in injection molds plays a crucial role in obtaining high-quality polymer parts and the final performance of the product. It is known that the way the polymer is injected into the mold can directly affect important properties, such as the distribution of internal stresses, the cooling rate and the formation of surface defects. However, there are injection molding machines that only control injection pressure and dosage, making it difficult to obtain the gate inlet velocity into the mold cavity. Besides, some molds have many injection channels as well as complex inlet geometries, which make a challenging task to identify the inlet velocity. This study presents numerical and experimental approaches on how to determine the entry velocity in thermoplastic injection molds. The main results showed that these methods are highly efficient and contribute to identifying the gate inlet velocity with good accuracy.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S0104-14282024000100311&lng=en&tlng=eninlet velocityinjection moldsnumerical/experimental methodologies
spellingShingle Diego Alves de Miranda
Willian Kévin Rauber
Miguel Vaz Jr.
Paulo Sergio Berving Zdanski
A methodology for determination the inlet velocity in injection molding simulations
Polímeros
inlet velocity
injection molds
numerical/experimental methodologies
title A methodology for determination the inlet velocity in injection molding simulations
title_full A methodology for determination the inlet velocity in injection molding simulations
title_fullStr A methodology for determination the inlet velocity in injection molding simulations
title_full_unstemmed A methodology for determination the inlet velocity in injection molding simulations
title_short A methodology for determination the inlet velocity in injection molding simulations
title_sort methodology for determination the inlet velocity in injection molding simulations
topic inlet velocity
injection molds
numerical/experimental methodologies
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S0104-14282024000100311&lng=en&tlng=en
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