Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing Materials

Recently, there is a growing demand towards adopting 3D printing technology in various sectors due to its potential merits. The mechanical properties and surface quality of the final product are influenced by the process parameters. Therefore, this study aims to optimize the infill density and patte...

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Main Authors: Ali H. Kadhum, Salah Al-Zubaidi, Salah Sabeeh Abed AlKareem
Format: Article
Language:English
Published: Hindawi Limited 2023-01-01
Series:International Journal of Chemical Engineering
Online Access:http://dx.doi.org/10.1155/2023/8887905
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author Ali H. Kadhum
Salah Al-Zubaidi
Salah Sabeeh Abed AlKareem
author_facet Ali H. Kadhum
Salah Al-Zubaidi
Salah Sabeeh Abed AlKareem
author_sort Ali H. Kadhum
collection DOAJ
description Recently, there is a growing demand towards adopting 3D printing technology in various sectors due to its potential merits. The mechanical properties and surface quality of the final product are influenced by the process parameters. Therefore, this study aims to optimize the infill density and pattern beside printing speed and temperature to achieve optimum mechanical properties and surface characteristics of PLA+ 3D-printed material. The Taguchi method was applied with L9 array, and tensile and surface roughness tests were carried out to evaluate the performance of specimens in terms of the obtained ultimate tensile strength, Young’s modulus, tensile strain (%), and surface roughness. The selected parameters with their levels were as follows: printing temperature (205, 215, and 225°C), printing speed (20, 50, and 80 mm/s), infill density (30%, 60%, and 90%), and infill pattern (triangle, cubic, and concentric). The findings revealed the significant impact of the infill density followed by the infill pattern on the mechanical and surface performances of the PLA+ material. From the other side, the Taguchi method was integrated with grey relational analysis (GRA) as a multiobjective optimization to find out the optimum mechanical properties and surface characteristics of the 3D-printed PLA+ part. Accordingly, 215°C, 50 mm/s, 90%, and triangle pattern achieved optimum mechanical properties (24 MPa, 3.14 GPa, and 13.72%) and surface roughness (3.21 µm).
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spelling doaj.art-c28d6386afc84c0ba91e179a587e02872023-08-29T00:00:01ZengHindawi LimitedInternational Journal of Chemical Engineering1687-80782023-01-01202310.1155/2023/8887905Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing MaterialsAli H. Kadhum0Salah Al-Zubaidi1Salah Sabeeh Abed AlKareem2Department of Automated Manufacturing EngineeringDepartment of Automated Manufacturing EngineeringDepartment of Automated Manufacturing EngineeringRecently, there is a growing demand towards adopting 3D printing technology in various sectors due to its potential merits. The mechanical properties and surface quality of the final product are influenced by the process parameters. Therefore, this study aims to optimize the infill density and pattern beside printing speed and temperature to achieve optimum mechanical properties and surface characteristics of PLA+ 3D-printed material. The Taguchi method was applied with L9 array, and tensile and surface roughness tests were carried out to evaluate the performance of specimens in terms of the obtained ultimate tensile strength, Young’s modulus, tensile strain (%), and surface roughness. The selected parameters with their levels were as follows: printing temperature (205, 215, and 225°C), printing speed (20, 50, and 80 mm/s), infill density (30%, 60%, and 90%), and infill pattern (triangle, cubic, and concentric). The findings revealed the significant impact of the infill density followed by the infill pattern on the mechanical and surface performances of the PLA+ material. From the other side, the Taguchi method was integrated with grey relational analysis (GRA) as a multiobjective optimization to find out the optimum mechanical properties and surface characteristics of the 3D-printed PLA+ part. Accordingly, 215°C, 50 mm/s, 90%, and triangle pattern achieved optimum mechanical properties (24 MPa, 3.14 GPa, and 13.72%) and surface roughness (3.21 µm).http://dx.doi.org/10.1155/2023/8887905
spellingShingle Ali H. Kadhum
Salah Al-Zubaidi
Salah Sabeeh Abed AlKareem
Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing Materials
International Journal of Chemical Engineering
title Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing Materials
title_full Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing Materials
title_fullStr Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing Materials
title_full_unstemmed Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing Materials
title_short Optimization of Mechanical Properties and Surface Characteristics of PLA+ 3D Printing Materials
title_sort optimization of mechanical properties and surface characteristics of pla 3d printing materials
url http://dx.doi.org/10.1155/2023/8887905
work_keys_str_mv AT alihkadhum optimizationofmechanicalpropertiesandsurfacecharacteristicsofpla3dprintingmaterials
AT salahalzubaidi optimizationofmechanicalpropertiesandsurfacecharacteristicsofpla3dprintingmaterials
AT salahsabeehabedalkareem optimizationofmechanicalpropertiesandsurfacecharacteristicsofpla3dprintingmaterials