Multi-Joint Bionic Mechanism Based on Non-Circular Gear Drive

Aiming at the nonlinear expansion/contraction drive problem between different cables in multi-joint cable drive mechanisms, a mechanical drive method based on a non-circular gear drive was proposed, which could replace the servo-sensing control system and minimize the system’s complexity and cost. A...

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Main Authors: Dawei Liu, Tao Zhang, Yuetong Cao
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Biomimetics
Subjects:
Online Access:https://www.mdpi.com/2313-7673/8/3/272
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author Dawei Liu
Tao Zhang
Yuetong Cao
author_facet Dawei Liu
Tao Zhang
Yuetong Cao
author_sort Dawei Liu
collection DOAJ
description Aiming at the nonlinear expansion/contraction drive problem between different cables in multi-joint cable drive mechanisms, a mechanical drive method based on a non-circular gear drive was proposed, which could replace the servo-sensing control system and minimize the system’s complexity and cost. A multi-joint single-degree-of-freedom (DOF) bending mechanism was constructed with several T-shaped components and cross-shaped components. The principle of the multi-joint mechanism driven by non-circular gears was clarified. The corresponding relationships between the joint bending angle, cables’ extension/retraction amount and non-circular gear transmission ratio were established. Using the Bowden cable driving, a multi-DOF bending mechanism decoupling scheme was proposed. Considering the adverse effect of non-circular gear hysteresis on the motion of multi-joint mechanisms, a non-circular gear backlash elimination method was proposed. The expression of the backlash of the non-circular gear with respect to the axial movement amount was deduced, which could enable the precise control of the backlash. A two-DOF multi-joint bionic mechanism driven by the non-circular gear was developed. The experimental results show that the mechanism can achieve coordinated bending motion by precisely controlling the line extension/contraction through non-circular gears. This multi-joint bionic mechanism driven by non-circular gears has the characteristics of reliable structure and simple control, and it is expected to be applied to bionic fish and bionic quadruped robots in the future.
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spelling doaj.art-c2934565e06b4b2ba9500cb9a1235f982023-11-18T18:29:24ZengMDPI AGBiomimetics2313-76732023-06-018327210.3390/biomimetics8030272Multi-Joint Bionic Mechanism Based on Non-Circular Gear DriveDawei Liu0Tao Zhang1Yuetong Cao2College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, ChinaCollege of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, ChinaCollege of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, ChinaAiming at the nonlinear expansion/contraction drive problem between different cables in multi-joint cable drive mechanisms, a mechanical drive method based on a non-circular gear drive was proposed, which could replace the servo-sensing control system and minimize the system’s complexity and cost. A multi-joint single-degree-of-freedom (DOF) bending mechanism was constructed with several T-shaped components and cross-shaped components. The principle of the multi-joint mechanism driven by non-circular gears was clarified. The corresponding relationships between the joint bending angle, cables’ extension/retraction amount and non-circular gear transmission ratio were established. Using the Bowden cable driving, a multi-DOF bending mechanism decoupling scheme was proposed. Considering the adverse effect of non-circular gear hysteresis on the motion of multi-joint mechanisms, a non-circular gear backlash elimination method was proposed. The expression of the backlash of the non-circular gear with respect to the axial movement amount was deduced, which could enable the precise control of the backlash. A two-DOF multi-joint bionic mechanism driven by the non-circular gear was developed. The experimental results show that the mechanism can achieve coordinated bending motion by precisely controlling the line extension/contraction through non-circular gears. This multi-joint bionic mechanism driven by non-circular gears has the characteristics of reliable structure and simple control, and it is expected to be applied to bionic fish and bionic quadruped robots in the future.https://www.mdpi.com/2313-7673/8/3/272multi-joint bionic mechanismcable drive mechanismnon-circular gearmotion decoupling
spellingShingle Dawei Liu
Tao Zhang
Yuetong Cao
Multi-Joint Bionic Mechanism Based on Non-Circular Gear Drive
Biomimetics
multi-joint bionic mechanism
cable drive mechanism
non-circular gear
motion decoupling
title Multi-Joint Bionic Mechanism Based on Non-Circular Gear Drive
title_full Multi-Joint Bionic Mechanism Based on Non-Circular Gear Drive
title_fullStr Multi-Joint Bionic Mechanism Based on Non-Circular Gear Drive
title_full_unstemmed Multi-Joint Bionic Mechanism Based on Non-Circular Gear Drive
title_short Multi-Joint Bionic Mechanism Based on Non-Circular Gear Drive
title_sort multi joint bionic mechanism based on non circular gear drive
topic multi-joint bionic mechanism
cable drive mechanism
non-circular gear
motion decoupling
url https://www.mdpi.com/2313-7673/8/3/272
work_keys_str_mv AT daweiliu multijointbionicmechanismbasedonnoncirculargeardrive
AT taozhang multijointbionicmechanismbasedonnoncirculargeardrive
AT yuetongcao multijointbionicmechanismbasedonnoncirculargeardrive