Numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge

The nozzle guide vane, which is a stationary part of a gas turbine, is a critical component of gas turbine engines because it must operate under harsh conditions with high pressure and temperature. Unfortunately, when a gas turbine runs for a long time, the turbine vane is subjected to repeated ther...

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Main Authors: Siwanart KHUMHAENG, Thitapa SUKSA, Nutcha LAOHALERTCHAI, Benyapa CHAIPRASIT, Prasert PRAPAMONTHON, Bo YIN
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2024-03-01
Series:Journal of Fluid Science and Technology
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jfst/19/2/19_2024jfst0006/_pdf/-char/en
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author Siwanart KHUMHAENG
Thitapa SUKSA
Nutcha LAOHALERTCHAI
Benyapa CHAIPRASIT
Prasert PRAPAMONTHON
Bo YIN
author_facet Siwanart KHUMHAENG
Thitapa SUKSA
Nutcha LAOHALERTCHAI
Benyapa CHAIPRASIT
Prasert PRAPAMONTHON
Bo YIN
author_sort Siwanart KHUMHAENG
collection DOAJ
description The nozzle guide vane, which is a stationary part of a gas turbine, is a critical component of gas turbine engines because it must operate under harsh conditions with high pressure and temperature. Unfortunately, when a gas turbine runs for a long time, the turbine vane is subjected to repeated thermal load. This increases the possibility of fatigue damage and crack failure, thereby reducing the vane material's lifespan. In practice, the risk of failure at the trailing edge (TE) of a turbine vane is very high due to the reasons of shape configuration and cooling performance. The TE damage disturbs the flow physics of compressible air passing the vane TE, resulting in flow phenomena and heat convection. The study aims to numerically investigate the effects of damaged surfaces at the TE of a turbine vane on its flow behavior using computational fluid dynamics (CFD) with the SST k-w turbulence model. To simplify the simulation, the effects of the TE failure are presented by using two basic patterns, i.e., long (continuous) cutback damage, and two-short (discrete) cutback damage. To complete the investigation, a further study on the effects of repaired surfaces is included as well. The numerical results show the effects of damaged and repaired surfaces on flow behavior, particularly the vortex formation and the level of turbulent kinetic energy (TKE) in the TE region. Specifically, the damaged vane surface significantly increases the TKE level in the TE region, particularly the two-short damaged surface, which TKE shoots up to 7000-8000 m2/s2. Meanwhile, TKE in the normal and long damaged case is around 1500 and 4000 m2/s2. With the restoration of the vane surfaces, it can reduce the TKE level in the TE region. For instance, TKE is uniformly around 1750 m2/s2 for the long repaired surface.
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spelling doaj.art-c2cb5008c6374584b17c3b7346be28062024-04-02T07:08:56ZengThe Japan Society of Mechanical EngineersJournal of Fluid Science and Technology1880-55582024-03-01192JFST0006JFST000610.1299/jfst.2024jfst0006jfstNumerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edgeSiwanart KHUMHAENG0Thitapa SUKSA1Nutcha LAOHALERTCHAI2Benyapa CHAIPRASIT3Prasert PRAPAMONTHON4Bo YIN5Key Laboratory for Computational Mechanics & Heat Transfer Applications, Department of Aeronautical Engineering, International Academy of Aviation Industry, King Mongkut’s Institute of Technology LadkrabangKey Laboratory for Computational Mechanics & Heat Transfer Applications, Department of Aeronautical Engineering, International Academy of Aviation Industry, King Mongkut’s Institute of Technology LadkrabangKey Laboratory for Computational Mechanics & Heat Transfer Applications, Department of Aeronautical Engineering, International Academy of Aviation Industry, King Mongkut’s Institute of Technology LadkrabangKey Laboratory for Computational Mechanics & Heat Transfer Applications, Department of Aeronautical Engineering, International Academy of Aviation Industry, King Mongkut’s Institute of Technology LadkrabangKey Laboratory for Computational Mechanics & Heat Transfer Applications, Department of Aeronautical Engineering, International Academy of Aviation Industry, King Mongkut’s Institute of Technology LadkrabangKey Laboratory for Mechanics in Fluid Solid Coupling Systems, Institute of Mechanics, Chinese Academy of SciencesThe nozzle guide vane, which is a stationary part of a gas turbine, is a critical component of gas turbine engines because it must operate under harsh conditions with high pressure and temperature. Unfortunately, when a gas turbine runs for a long time, the turbine vane is subjected to repeated thermal load. This increases the possibility of fatigue damage and crack failure, thereby reducing the vane material's lifespan. In practice, the risk of failure at the trailing edge (TE) of a turbine vane is very high due to the reasons of shape configuration and cooling performance. The TE damage disturbs the flow physics of compressible air passing the vane TE, resulting in flow phenomena and heat convection. The study aims to numerically investigate the effects of damaged surfaces at the TE of a turbine vane on its flow behavior using computational fluid dynamics (CFD) with the SST k-w turbulence model. To simplify the simulation, the effects of the TE failure are presented by using two basic patterns, i.e., long (continuous) cutback damage, and two-short (discrete) cutback damage. To complete the investigation, a further study on the effects of repaired surfaces is included as well. The numerical results show the effects of damaged and repaired surfaces on flow behavior, particularly the vortex formation and the level of turbulent kinetic energy (TKE) in the TE region. Specifically, the damaged vane surface significantly increases the TKE level in the TE region, particularly the two-short damaged surface, which TKE shoots up to 7000-8000 m2/s2. Meanwhile, TKE in the normal and long damaged case is around 1500 and 4000 m2/s2. With the restoration of the vane surfaces, it can reduce the TKE level in the TE region. For instance, TKE is uniformly around 1750 m2/s2 for the long repaired surface.https://www.jstage.jst.go.jp/article/jfst/19/2/19_2024jfst0006/_pdf/-char/enflow behaviorgas-turbine vanedamagetrailing edgecomputational fluid dynamics (cfd)
spellingShingle Siwanart KHUMHAENG
Thitapa SUKSA
Nutcha LAOHALERTCHAI
Benyapa CHAIPRASIT
Prasert PRAPAMONTHON
Bo YIN
Numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge
Journal of Fluid Science and Technology
flow behavior
gas-turbine vane
damage
trailing edge
computational fluid dynamics (cfd)
title Numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge
title_full Numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge
title_fullStr Numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge
title_full_unstemmed Numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge
title_short Numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge
title_sort numerical investigation of effects of damaged and repaired surfaces on flow behavior of nozzle vane trailing edge
topic flow behavior
gas-turbine vane
damage
trailing edge
computational fluid dynamics (cfd)
url https://www.jstage.jst.go.jp/article/jfst/19/2/19_2024jfst0006/_pdf/-char/en
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