Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and Bentonite

In this paper, Mortar was prepared from medium alumina refractory grog, bricks crashed as a mean material to a particular size, and Iraqi raw (kaolin or bentonite) as binding materials. Refractory bricks were crushed, milled, then sieved to three particle sizes: fine as (1.18 >fine> 0) mm, med...

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Main Authors: Faten Gata, ENAS MHUI
Format: Article
Language:English
Published: University of Technology, Baghdad 2022-02-01
Series:Journal of Applied Sciences and Nanotechnology
Subjects:
Online Access:https://jasn.uotechnology.edu.iq/article_17014_c0189eeaae3faf9efe3465fd883540a9.pdf
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author Faten Gata
ENAS MHUI
author_facet Faten Gata
ENAS MHUI
author_sort Faten Gata
collection DOAJ
description In this paper, Mortar was prepared from medium alumina refractory grog, bricks crashed as a mean material to a particular size, and Iraqi raw (kaolin or bentonite) as binding materials. Refractory bricks were crushed, milled, then sieved to three particle sizes: fine as (1.18 >fine> 0) mm, medium as (2.36 > medium > 1.18) mm, crushed as (400 > coarse > 2.36) mm. Then these particle sizes were mixed with Iraqi raw kaolin or bentonite with selected ratios (10,15,20,30 and 40) %. Specimens were formed by the wetting method, then drying it at laboratory temperature for one day, followed by firing it at 1200 ℃. Results showed that the porosity of specimens decreases when increasing the clay ratio from 3-4% (kaolin or bentonite), and the bond strength between grog and clay increases when increasing the clay ratio from 2-3% (kaolin or bentonite). Also, the diametrical strength increases when increasing the clay ratio from 4-7% (kaolin or bentonite). The thermal shock results showed that K-mortar is better than B-mortar, depending on the results we obtained through the effect of temperature and diametrical strength. The SEM results showed that mortar structure was produced by adding 40% bentonite with small irregularly shaped. The mortar was produced by adding 40% of kaolin which possesses regular mullite crystals. Finally, the results of the test EDS that K-mortar were revealed in showed that there is no adsorption of carbon while B-mortar showed that there is adsorption of carbon atoms.
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spelling doaj.art-c2d2a12f54b54a04b5dcdac7a8158b822022-12-21T18:42:36ZengUniversity of Technology, BaghdadJournal of Applied Sciences and Nanotechnology2788-68672022-02-0121697910.53293/jasn.2021.3743.103917014Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and BentoniteFaten Gata0ENAS MHUI1Material Branch, Department of Applied Sciences, University of Technology – IraqMaterial Branch, Department of Applied Sciences, University of Technology – IraqIn this paper, Mortar was prepared from medium alumina refractory grog, bricks crashed as a mean material to a particular size, and Iraqi raw (kaolin or bentonite) as binding materials. Refractory bricks were crushed, milled, then sieved to three particle sizes: fine as (1.18 >fine> 0) mm, medium as (2.36 > medium > 1.18) mm, crushed as (400 > coarse > 2.36) mm. Then these particle sizes were mixed with Iraqi raw kaolin or bentonite with selected ratios (10,15,20,30 and 40) %. Specimens were formed by the wetting method, then drying it at laboratory temperature for one day, followed by firing it at 1200 ℃. Results showed that the porosity of specimens decreases when increasing the clay ratio from 3-4% (kaolin or bentonite), and the bond strength between grog and clay increases when increasing the clay ratio from 2-3% (kaolin or bentonite). Also, the diametrical strength increases when increasing the clay ratio from 4-7% (kaolin or bentonite). The thermal shock results showed that K-mortar is better than B-mortar, depending on the results we obtained through the effect of temperature and diametrical strength. The SEM results showed that mortar structure was produced by adding 40% bentonite with small irregularly shaped. The mortar was produced by adding 40% of kaolin which possesses regular mullite crystals. Finally, the results of the test EDS that K-mortar were revealed in showed that there is no adsorption of carbon while B-mortar showed that there is adsorption of carbon atoms.https://jasn.uotechnology.edu.iq/article_17014_c0189eeaae3faf9efe3465fd883540a9.pdfmortarkaolinbentonitelining furnacemechanical properties
spellingShingle Faten Gata
ENAS MHUI
Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and Bentonite
Journal of Applied Sciences and Nanotechnology
mortar
kaolin
bentonite
lining furnace
mechanical properties
title Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and Bentonite
title_full Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and Bentonite
title_fullStr Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and Bentonite
title_full_unstemmed Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and Bentonite
title_short Study of the Mechanical and Thermal Properties of Refractory Mortars from Kaolin and Bentonite
title_sort study of the mechanical and thermal properties of refractory mortars from kaolin and bentonite
topic mortar
kaolin
bentonite
lining furnace
mechanical properties
url https://jasn.uotechnology.edu.iq/article_17014_c0189eeaae3faf9efe3465fd883540a9.pdf
work_keys_str_mv AT fatengata studyofthemechanicalandthermalpropertiesofrefractorymortarsfromkaolinandbentonite
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