Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge welding
The cold spot forge-welding method, recently developed to achieve high-productivity and high-strength dissimilar material joining, was applied to multiple solid-phase joining of aluminum (Al) foils simulating tab-lead electrodes. Fifty Al foils of 12-μm thickness were sandwiched between 0.5 and 0.8 ...
| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
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Elsevier
2023-12-01
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| Series: | Heliyon |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2405844023103112 |
| _version_ | 1797383891445612544 |
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| author | Hideki Yamagishi Yasukazu Hisada Takuya Otsubo Noburo Omori |
| author_facet | Hideki Yamagishi Yasukazu Hisada Takuya Otsubo Noburo Omori |
| author_sort | Hideki Yamagishi |
| collection | DOAJ |
| description | The cold spot forge-welding method, recently developed to achieve high-productivity and high-strength dissimilar material joining, was applied to multiple solid-phase joining of aluminum (Al) foils simulating tab-lead electrodes. Fifty Al foils of 12-μm thickness were sandwiched between 0.5 and 0.8 mm A1050 Al alloy plates and pressurized with 6-mm diameter punch for 1 s. The effect of bonding temperature (330–420 °C) and the reduction ratio (R, 1.4–3) on the tensile shear load of the joint was investigated. A lower R value at a higher bonding temperature resulted in base metal fracture (i.e., plug fracture) of the Al alloy plate. The maximum load reached 410 N using a reduction ratio of higher than 2.1 and bonding temperature of 420 °C. The processed foils were properly stretched in the plane without breakage, and a total of 51 sound layered bonded interfaces were formed. The results also confirmed that the oxide film became more rarefied with increasing R. These results are expected to be applicable to high-throughput, high-reliability bonding of secondary battery electrodes. |
| first_indexed | 2024-03-08T21:27:33Z |
| format | Article |
| id | doaj.art-c325c224788a489cb842ae2c4dbb6c94 |
| institution | Directory Open Access Journal |
| issn | 2405-8440 |
| language | English |
| last_indexed | 2024-03-08T21:27:33Z |
| publishDate | 2023-12-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Heliyon |
| spelling | doaj.art-c325c224788a489cb842ae2c4dbb6c942023-12-21T07:35:44ZengElsevierHeliyon2405-84402023-12-01912e23103Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge weldingHideki Yamagishi0Yasukazu Hisada1Takuya Otsubo2Noburo Omori3Toyama Industrial Technology Research and Development Center, Takaoka, 933-0981, Japan; Corresponding author.Dengensya Toa Co. Ltd., Kawasaki, 214-8588, JapanDengensya Toa Co. Ltd., Kawasaki, 214-8588, JapanDengensya Toa Co. Ltd., Kawasaki, 214-8588, JapanThe cold spot forge-welding method, recently developed to achieve high-productivity and high-strength dissimilar material joining, was applied to multiple solid-phase joining of aluminum (Al) foils simulating tab-lead electrodes. Fifty Al foils of 12-μm thickness were sandwiched between 0.5 and 0.8 mm A1050 Al alloy plates and pressurized with 6-mm diameter punch for 1 s. The effect of bonding temperature (330–420 °C) and the reduction ratio (R, 1.4–3) on the tensile shear load of the joint was investigated. A lower R value at a higher bonding temperature resulted in base metal fracture (i.e., plug fracture) of the Al alloy plate. The maximum load reached 410 N using a reduction ratio of higher than 2.1 and bonding temperature of 420 °C. The processed foils were properly stretched in the plane without breakage, and a total of 51 sound layered bonded interfaces were formed. The results also confirmed that the oxide film became more rarefied with increasing R. These results are expected to be applicable to high-throughput, high-reliability bonding of secondary battery electrodes.http://www.sciencedirect.com/science/article/pii/S2405844023103112Aluminum foilCold spot forge-weldingMultilayerSolid-phase bondingTab electrode |
| spellingShingle | Hideki Yamagishi Yasukazu Hisada Takuya Otsubo Noburo Omori Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge welding Heliyon Aluminum foil Cold spot forge-welding Multilayer Solid-phase bonding Tab electrode |
| title | Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge welding |
| title_full | Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge welding |
| title_fullStr | Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge welding |
| title_full_unstemmed | Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge welding |
| title_short | Multilayer bonding of A1N30H foils to A1050 plates using cold spot forge welding |
| title_sort | multilayer bonding of a1n30h foils to a1050 plates using cold spot forge welding |
| topic | Aluminum foil Cold spot forge-welding Multilayer Solid-phase bonding Tab electrode |
| url | http://www.sciencedirect.com/science/article/pii/S2405844023103112 |
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