Automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering

In this paper, a novel facet clustering based method is proposed to generate alternative build orientations for laser powder bed fusion. This method consists of two steps. First, a hierarchical clustering algorithm is applied to divide facets of the design model in standard tessellation language for...

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Main Authors: Yuchu Qin, Qunfen Qi, Peizhi Shi, Paul J. Scott, Xiangqian Jiang
Format: Article
Language:English
Published: Taylor & Francis Group 2020-07-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:http://dx.doi.org/10.1080/17452759.2020.1756086
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author Yuchu Qin
Qunfen Qi
Peizhi Shi
Paul J. Scott
Xiangqian Jiang
author_facet Yuchu Qin
Qunfen Qi
Peizhi Shi
Paul J. Scott
Xiangqian Jiang
author_sort Yuchu Qin
collection DOAJ
description In this paper, a novel facet clustering based method is proposed to generate alternative build orientations for laser powder bed fusion. This method consists of two steps. First, a hierarchical clustering algorithm is applied to divide facets of the design model in standard tessellation language format into different clusters, each of which shares a similar normal vector. Second, alternatives of each cluster are computed and the final set of alternative build orientations is generated by combining and refining the alternatives from all clusters. To illustrate and validate the method, a set of examples including both regular and freeform surface models are tested, and qualitative and quantitative comparisons between the method and the existing methods are reported. The results suggest that the proposed method is feasible and effective for both regular and freeform surface parts. It is evident that the proposed method can output stable results, provide satisfying efficiency, and work well with facet clusters of varying probability density.
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spelling doaj.art-c349aef010304b9bb2c3114fcbf9c4d32023-09-21T14:38:02ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672020-07-0115330732410.1080/17452759.2020.17560861756086Automatic generation of alternative build orientations for laser powder bed fusion based on facet clusteringYuchu Qin0Qunfen Qi1Peizhi Shi2Paul J. Scott3Xiangqian Jiang4EPSRC Future Advanced Metrology Hub, Centre for Precision Technologies, School of Computing and Engineering, University of HuddersfieldEPSRC Future Advanced Metrology Hub, Centre for Precision Technologies, School of Computing and Engineering, University of HuddersfieldEPSRC Future Advanced Metrology Hub, Centre for Precision Technologies, School of Computing and Engineering, University of HuddersfieldEPSRC Future Advanced Metrology Hub, Centre for Precision Technologies, School of Computing and Engineering, University of HuddersfieldEPSRC Future Advanced Metrology Hub, Centre for Precision Technologies, School of Computing and Engineering, University of HuddersfieldIn this paper, a novel facet clustering based method is proposed to generate alternative build orientations for laser powder bed fusion. This method consists of two steps. First, a hierarchical clustering algorithm is applied to divide facets of the design model in standard tessellation language format into different clusters, each of which shares a similar normal vector. Second, alternatives of each cluster are computed and the final set of alternative build orientations is generated by combining and refining the alternatives from all clusters. To illustrate and validate the method, a set of examples including both regular and freeform surface models are tested, and qualitative and quantitative comparisons between the method and the existing methods are reported. The results suggest that the proposed method is feasible and effective for both regular and freeform surface parts. It is evident that the proposed method can output stable results, provide satisfying efficiency, and work well with facet clusters of varying probability density.http://dx.doi.org/10.1080/17452759.2020.1756086laser powder bed fusionprocess planning for additive manufacturingbuild orientation determinationalternative build orientationfacet clustering
spellingShingle Yuchu Qin
Qunfen Qi
Peizhi Shi
Paul J. Scott
Xiangqian Jiang
Automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering
Virtual and Physical Prototyping
laser powder bed fusion
process planning for additive manufacturing
build orientation determination
alternative build orientation
facet clustering
title Automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering
title_full Automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering
title_fullStr Automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering
title_full_unstemmed Automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering
title_short Automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering
title_sort automatic generation of alternative build orientations for laser powder bed fusion based on facet clustering
topic laser powder bed fusion
process planning for additive manufacturing
build orientation determination
alternative build orientation
facet clustering
url http://dx.doi.org/10.1080/17452759.2020.1756086
work_keys_str_mv AT yuchuqin automaticgenerationofalternativebuildorientationsforlaserpowderbedfusionbasedonfacetclustering
AT qunfenqi automaticgenerationofalternativebuildorientationsforlaserpowderbedfusionbasedonfacetclustering
AT peizhishi automaticgenerationofalternativebuildorientationsforlaserpowderbedfusionbasedonfacetclustering
AT pauljscott automaticgenerationofalternativebuildorientationsforlaserpowderbedfusionbasedonfacetclustering
AT xiangqianjiang automaticgenerationofalternativebuildorientationsforlaserpowderbedfusionbasedonfacetclustering