Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridge

3D concrete printing technology has enabled the construction of full-scale bridges. However, structural carbon emissions due to higher cement content and limitations of embedded reinforcement have limited its widespread adoption. This paper presents a non-reinforced 3D printed concrete box arch brid...

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Main Authors: Min Yang, Chao Li, Hao Liu, Longfei Huo, Xiaofei Yao, Bolin Wang, Wenqi Yao, Zedi Zhang, Jianming Ding, Yamei Zhang, Xiaojun Ding
Format: Article
Language:English
Published: Elsevier 2024-07-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509524000895
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author Min Yang
Chao Li
Hao Liu
Longfei Huo
Xiaofei Yao
Bolin Wang
Wenqi Yao
Zedi Zhang
Jianming Ding
Yamei Zhang
Xiaojun Ding
author_facet Min Yang
Chao Li
Hao Liu
Longfei Huo
Xiaofei Yao
Bolin Wang
Wenqi Yao
Zedi Zhang
Jianming Ding
Yamei Zhang
Xiaojun Ding
author_sort Min Yang
collection DOAJ
description 3D concrete printing technology has enabled the construction of full-scale bridges. However, structural carbon emissions due to higher cement content and limitations of embedded reinforcement have limited its widespread adoption. This paper presents a non-reinforced 3D printed concrete box arch bridge and describes its design, construction, dismantlement, and reconstruction, as well as evaluation of the carrying capacity of reconstructed primary arch ring. The bridge adheres to current technical principles and bridge engineering specifications. By taking into account the mechanical anisotropy and primary stress characteristics of the arch, the design negates the need for reinforcement. The study showcases the reusability and potential carbon emission reduction through block printing, on-site assembly, block removal, and secondary usage. The safety of the reconstructed arch bridge was confirmed through an in-situ load test.
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spelling doaj.art-c355c0cf98084485b82f2287c9bb93072024-02-07T04:44:45ZengElsevierCase Studies in Construction Materials2214-50952024-07-0120e02938Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridgeMin Yang0Chao Li1Hao Liu2Longfei Huo3Xiaofei Yao4Bolin Wang5Wenqi Yao6Zedi Zhang7Jianming Ding8Yamei Zhang9Xiaojun Ding10School of Material Science and Engineering, Southeast University, Nanjing 211189, China; Structure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,ChinaStructure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,ChinaStructure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,ChinaStructure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,ChinaStructure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,ChinaStructure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,ChinaStructure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,ChinaSchool of Material Science and Engineering, Southeast University, Nanjing 211189, ChinaSchool of Transportation, Southeast University, Nanjing 211189, ChinaSchool of Material Science and Engineering, Southeast University, Nanjing 211189, China; Corresponding authors.Structure Smart Construction R&D Center, CCCC First Highway Consultants Co., Ltd, Xi’an 710065,China; Corresponding authors.3D concrete printing technology has enabled the construction of full-scale bridges. However, structural carbon emissions due to higher cement content and limitations of embedded reinforcement have limited its widespread adoption. This paper presents a non-reinforced 3D printed concrete box arch bridge and describes its design, construction, dismantlement, and reconstruction, as well as evaluation of the carrying capacity of reconstructed primary arch ring. The bridge adheres to current technical principles and bridge engineering specifications. By taking into account the mechanical anisotropy and primary stress characteristics of the arch, the design negates the need for reinforcement. The study showcases the reusability and potential carbon emission reduction through block printing, on-site assembly, block removal, and secondary usage. The safety of the reconstructed arch bridge was confirmed through an in-situ load test.http://www.sciencedirect.com/science/article/pii/S2214509524000895Concrete 3D printingBox arch bridgeReconstructionCarrying capacity
spellingShingle Min Yang
Chao Li
Hao Liu
Longfei Huo
Xiaofei Yao
Bolin Wang
Wenqi Yao
Zedi Zhang
Jianming Ding
Yamei Zhang
Xiaojun Ding
Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridge
Case Studies in Construction Materials
Concrete 3D printing
Box arch bridge
Reconstruction
Carrying capacity
title Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridge
title_full Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridge
title_fullStr Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridge
title_full_unstemmed Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridge
title_short Exploring the potential for carrying capacity and reusability of 3D printed concrete bridges: Construction, dismantlement, and reconstruction of a box arch bridge
title_sort exploring the potential for carrying capacity and reusability of 3d printed concrete bridges construction dismantlement and reconstruction of a box arch bridge
topic Concrete 3D printing
Box arch bridge
Reconstruction
Carrying capacity
url http://www.sciencedirect.com/science/article/pii/S2214509524000895
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