Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic Forces

Accurate prediction of the dynamic behavior of coupled shafts in a fluid medium is crucial to accurately estimate equipment life and enable safe operation. However, this task is far from trivial due to the vibrations induced by the highly nonlinear nature of the machine system. This paper presents a...

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Main Authors: Bernard Xavier Tchomeni Kouejou, Alfayo Anyika Alugongo
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Fluids
Subjects:
Online Access:https://www.mdpi.com/2311-5521/8/7/211
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author Bernard Xavier Tchomeni Kouejou
Alfayo Anyika Alugongo
author_facet Bernard Xavier Tchomeni Kouejou
Alfayo Anyika Alugongo
author_sort Bernard Xavier Tchomeni Kouejou
collection DOAJ
description Accurate prediction of the dynamic behavior of coupled shafts in a fluid medium is crucial to accurately estimate equipment life and enable safe operation. However, this task is far from trivial due to the vibrations induced by the highly nonlinear nature of the machine system. This paper presents an experimental analysis of a cardan shaft under the influence of viscous hydrodynamic forces. An experimental setup was created using a cardan shaft rig installed in a plexiglas tank, with a self-aligned crack simulator supporting the driveshaft for crack extraction. Adequate instrumentation was used to measure the rotor’s fluctuation under industrial viscous fluid at various motor speeds. By analyzing the changes of unwanted high vibration, the obtained results demonstrated that the characteristics of the cracks in the fluid medium can be efficiently extracted from multiple tests using the wavelet synchrosqueezing transform and energy spectrum. This latter aspect, in particular, implies that the responses that can be observed in practice are highly sensitive to the values of the system parameters: average flow velocity, mass eccentricity, and shaft stiffness, among others. Finally, the study provides conclusions on practical applications for the reliable identification of cracks in a viscous fluid to validate the recently published theoretical study.
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spelling doaj.art-c367f3c3eee14381b4b29b99c31099532023-11-18T19:19:04ZengMDPI AGFluids2311-55212023-07-018721110.3390/fluids8070211Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic ForcesBernard Xavier Tchomeni Kouejou0Alfayo Anyika Alugongo1Department of Industrial Engineering, Operation Management, and Mechanical Engineering, Vaal University of Technology, Andries Potgieter Blvd, Private Bag X021, Vanderbijlpark 1911, South AfricaDepartment of Industrial Engineering, Operation Management, and Mechanical Engineering, Vaal University of Technology, Andries Potgieter Blvd, Private Bag X021, Vanderbijlpark 1911, South AfricaAccurate prediction of the dynamic behavior of coupled shafts in a fluid medium is crucial to accurately estimate equipment life and enable safe operation. However, this task is far from trivial due to the vibrations induced by the highly nonlinear nature of the machine system. This paper presents an experimental analysis of a cardan shaft under the influence of viscous hydrodynamic forces. An experimental setup was created using a cardan shaft rig installed in a plexiglas tank, with a self-aligned crack simulator supporting the driveshaft for crack extraction. Adequate instrumentation was used to measure the rotor’s fluctuation under industrial viscous fluid at various motor speeds. By analyzing the changes of unwanted high vibration, the obtained results demonstrated that the characteristics of the cracks in the fluid medium can be efficiently extracted from multiple tests using the wavelet synchrosqueezing transform and energy spectrum. This latter aspect, in particular, implies that the responses that can be observed in practice are highly sensitive to the values of the system parameters: average flow velocity, mass eccentricity, and shaft stiffness, among others. Finally, the study provides conclusions on practical applications for the reliable identification of cracks in a viscous fluid to validate the recently published theoretical study.https://www.mdpi.com/2311-5521/8/7/211cardan shaftcrack simulatorHooke’s jointplexiglas tankviscous fluid
spellingShingle Bernard Xavier Tchomeni Kouejou
Alfayo Anyika Alugongo
Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic Forces
Fluids
cardan shaft
crack simulator
Hooke’s joint
plexiglas tank
viscous fluid
title Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic Forces
title_full Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic Forces
title_fullStr Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic Forces
title_full_unstemmed Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic Forces
title_short Experimental Analysis of a Cracked Cardan Shaft System under the Influence of Viscous Hydrodynamic Forces
title_sort experimental analysis of a cracked cardan shaft system under the influence of viscous hydrodynamic forces
topic cardan shaft
crack simulator
Hooke’s joint
plexiglas tank
viscous fluid
url https://www.mdpi.com/2311-5521/8/7/211
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