Obstacles and difficulties implementing the lean philosophy in Brazilian enterprises

The success of Lean Manufacturing does not come down only to its application tools; it is an accomplishment of the entire leadership and workers dedicated to putting the system’s essence into practice, along with its underlying values and philosophy. In this context, the main purpose of this study i...

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Main Authors: Caroline Morito Pereira, Rosley Anholon, Antonio Batocchio
Format: Article
Language:English
Published: Associação Brasileira de Engenharia de Produção (ABEPRO) 2017-07-01
Series:Brazilian Journal of Operations & Production Management
Subjects:
Online Access:https://bjopm.emnuvens.com.br/bjopm/article/view/310
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author Caroline Morito Pereira
Rosley Anholon
Antonio Batocchio
author_facet Caroline Morito Pereira
Rosley Anholon
Antonio Batocchio
author_sort Caroline Morito Pereira
collection DOAJ
description The success of Lean Manufacturing does not come down only to its application tools; it is an accomplishment of the entire leadership and workers dedicated to putting the system’s essence into practice, along with its underlying values and philosophy. In this context, the main purpose of this study is to present an analytical research in terms of the obstacles and difficulties faced by Brazilian companies to implement the Lean Manufacturing. Through a literature review of the annals of ENEGEP (the Brazilian Production Engineering Conference), this research concluded that the main obstacles and difficulties of such implementation fall under seven lines: 1) difficulties using the tool; 2) operational resistance; 3) cultural differences; 4) slow response to market; 5) lack of top/senior management involvement; 6) lack of middle management support, 7) lack of resources to invest. This article stands as a useful source for further studies about the Lean Manufacturing system.
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spelling doaj.art-c37bd04eafbe4e66b2f0e2170fbd93092022-12-22T03:16:17ZengAssociação Brasileira de Engenharia de Produção (ABEPRO)Brazilian Journal of Operations & Production Management2237-89602017-07-0114210.14488/BJOPM.2017.v14.n2.a10310Obstacles and difficulties implementing the lean philosophy in Brazilian enterprisesCaroline Morito Pereira0Rosley Anholon1Antonio Batocchio2Master's Degree Student. Department of Manufacturing Engineering and Materials School of Mechanical Engineering: State University of Campinas, Campinas, São Paulo, Brazil 200 Mendeleyev Street Phone: +55 11 3521-3312Department of Manufacturing Engineering and Materials - School of Mechanical Engineering - State University of CampinasDepartment of Manufacturing Engineering and Materials School of Mechanical Engineering: State University of Campinas, Campinas, São Paulo, BrazilThe success of Lean Manufacturing does not come down only to its application tools; it is an accomplishment of the entire leadership and workers dedicated to putting the system’s essence into practice, along with its underlying values and philosophy. In this context, the main purpose of this study is to present an analytical research in terms of the obstacles and difficulties faced by Brazilian companies to implement the Lean Manufacturing. Through a literature review of the annals of ENEGEP (the Brazilian Production Engineering Conference), this research concluded that the main obstacles and difficulties of such implementation fall under seven lines: 1) difficulties using the tool; 2) operational resistance; 3) cultural differences; 4) slow response to market; 5) lack of top/senior management involvement; 6) lack of middle management support, 7) lack of resources to invest. This article stands as a useful source for further studies about the Lean Manufacturing system.https://bjopm.emnuvens.com.br/bjopm/article/view/310Lean ManufacturingImplementation DifficultiesToyota Production System
spellingShingle Caroline Morito Pereira
Rosley Anholon
Antonio Batocchio
Obstacles and difficulties implementing the lean philosophy in Brazilian enterprises
Brazilian Journal of Operations & Production Management
Lean Manufacturing
Implementation Difficulties
Toyota Production System
title Obstacles and difficulties implementing the lean philosophy in Brazilian enterprises
title_full Obstacles and difficulties implementing the lean philosophy in Brazilian enterprises
title_fullStr Obstacles and difficulties implementing the lean philosophy in Brazilian enterprises
title_full_unstemmed Obstacles and difficulties implementing the lean philosophy in Brazilian enterprises
title_short Obstacles and difficulties implementing the lean philosophy in Brazilian enterprises
title_sort obstacles and difficulties implementing the lean philosophy in brazilian enterprises
topic Lean Manufacturing
Implementation Difficulties
Toyota Production System
url https://bjopm.emnuvens.com.br/bjopm/article/view/310
work_keys_str_mv AT carolinemoritopereira obstaclesanddifficultiesimplementingtheleanphilosophyinbrazilianenterprises
AT rosleyanholon obstaclesanddifficultiesimplementingtheleanphilosophyinbrazilianenterprises
AT antoniobatocchio obstaclesanddifficultiesimplementingtheleanphilosophyinbrazilianenterprises