Effect of Shaft Surface Roughness on the Performance of Radial Lip Seals

Reduction of leakage from the shaft⁻radial lip seal conjunction is critical in ensuring enduring performance of entire lubrication system. This paper investigates leakage from three types of shaft surfaces, finished using different manufacturing processes. The measurement of surface topogr...

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Main Authors: Emilia Kozuch, Petros Nomikos, Ramin Rahmani, Nick Morris, Homer Rahnejat
Format: Article
Language:English
Published: MDPI AG 2018-11-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/6/4/99
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author Emilia Kozuch
Petros Nomikos
Ramin Rahmani
Nick Morris
Homer Rahnejat
author_facet Emilia Kozuch
Petros Nomikos
Ramin Rahmani
Nick Morris
Homer Rahnejat
author_sort Emilia Kozuch
collection DOAJ
description Reduction of leakage from the shaft⁻radial lip seal conjunction is critical in ensuring enduring performance of entire lubrication system. This paper investigates leakage from three types of shaft surfaces, finished using different manufacturing processes. The measurement of surface topography is conducted in order to determine the pertinent roughness parameters which correspond to the observed sealing performance in real practical applications. It is found that the skewness of the surface topography correlates well with the anecdotal leakage failure rate. To quantify this association, a hydrodynamic model, accounting for shaft roughness in a deterministic manner is developed. The results from the numerical analyses confirm that the lubricant mass flow rate is reduced in the case of negatively skewed surface height distributions, when compared with the positively skewed profiles.
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spelling doaj.art-c39705186d1044328205c64db008a0572022-12-22T04:22:59ZengMDPI AGLubricants2075-44422018-11-01649910.3390/lubricants6040099lubricants6040099Effect of Shaft Surface Roughness on the Performance of Radial Lip SealsEmilia Kozuch0Petros Nomikos1Ramin Rahmani2Nick Morris3Homer Rahnejat4Wolfson School of Mechanical, Electrical and Manufacturing Engineering, Loughborough University, Leicestershire LE11 3TU, UKWolfson School of Mechanical, Electrical and Manufacturing Engineering, Loughborough University, Leicestershire LE11 3TU, UKWolfson School of Mechanical, Electrical and Manufacturing Engineering, Loughborough University, Leicestershire LE11 3TU, UKWolfson School of Mechanical, Electrical and Manufacturing Engineering, Loughborough University, Leicestershire LE11 3TU, UKWolfson School of Mechanical, Electrical and Manufacturing Engineering, Loughborough University, Leicestershire LE11 3TU, UKReduction of leakage from the shaft⁻radial lip seal conjunction is critical in ensuring enduring performance of entire lubrication system. This paper investigates leakage from three types of shaft surfaces, finished using different manufacturing processes. The measurement of surface topography is conducted in order to determine the pertinent roughness parameters which correspond to the observed sealing performance in real practical applications. It is found that the skewness of the surface topography correlates well with the anecdotal leakage failure rate. To quantify this association, a hydrodynamic model, accounting for shaft roughness in a deterministic manner is developed. The results from the numerical analyses confirm that the lubricant mass flow rate is reduced in the case of negatively skewed surface height distributions, when compared with the positively skewed profiles.https://www.mdpi.com/2075-4442/6/4/99radial lip sealsurface topographyroughnessskewnessseal leakage
spellingShingle Emilia Kozuch
Petros Nomikos
Ramin Rahmani
Nick Morris
Homer Rahnejat
Effect of Shaft Surface Roughness on the Performance of Radial Lip Seals
Lubricants
radial lip seal
surface topography
roughness
skewness
seal leakage
title Effect of Shaft Surface Roughness on the Performance of Radial Lip Seals
title_full Effect of Shaft Surface Roughness on the Performance of Radial Lip Seals
title_fullStr Effect of Shaft Surface Roughness on the Performance of Radial Lip Seals
title_full_unstemmed Effect of Shaft Surface Roughness on the Performance of Radial Lip Seals
title_short Effect of Shaft Surface Roughness on the Performance of Radial Lip Seals
title_sort effect of shaft surface roughness on the performance of radial lip seals
topic radial lip seal
surface topography
roughness
skewness
seal leakage
url https://www.mdpi.com/2075-4442/6/4/99
work_keys_str_mv AT emiliakozuch effectofshaftsurfaceroughnessontheperformanceofradiallipseals
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AT raminrahmani effectofshaftsurfaceroughnessontheperformanceofradiallipseals
AT nickmorris effectofshaftsurfaceroughnessontheperformanceofradiallipseals
AT homerrahnejat effectofshaftsurfaceroughnessontheperformanceofradiallipseals