An Inhomogeneous Model for Laser Welding of Industrial Interest

An innovative non-homogeneous dynamic model is presented for the recovery of temperature during the industrial laser welding process of Al-Si <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>5<...

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Main Authors: Carmelo Filippo Munafò, Annunziata Palumbo, Mario Versaci
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Mathematics
Subjects:
Online Access:https://www.mdpi.com/2227-7390/11/15/3357
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author Carmelo Filippo Munafò
Annunziata Palumbo
Mario Versaci
author_facet Carmelo Filippo Munafò
Annunziata Palumbo
Mario Versaci
author_sort Carmelo Filippo Munafò
collection DOAJ
description An innovative non-homogeneous dynamic model is presented for the recovery of temperature during the industrial laser welding process of Al-Si <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>5</mn><mo>%</mo></mrow></semantics></math></inline-formula> alloy plates. It considers that, metallurgically, during welding, the alloy melts with the presence of solid/liquid phases until total melt is achieved, and afterwards it resolidifies with the reverse process. Further, a polynomial substitute thermal capacity of the alloy is chosen based on experimental evidence so that the volumetric solid-state fraction is identifiable. Moreover, to the usual radiative/convective boundary conditions, the contribution due to the positioning of the plates on the workbench is considered (endowing the model with Cauchy–Stefan–Boltzmann boundary conditions). Having verified the well-posedness of the problem, a Galerkin-FEM approach is implemented to recover the temperature maps, obtained by modeling the laser heat sources with formulations depending on the laser sliding speed. The results achieved show good adherence to the experimental evidence, opening up interesting future scenarios for technology transfer.
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spelling doaj.art-c3e586e8ec5d4eb8958782fb3132f55c2023-11-18T23:15:35ZengMDPI AGMathematics2227-73902023-07-011115335710.3390/math11153357An Inhomogeneous Model for Laser Welding of Industrial InterestCarmelo Filippo Munafò0Annunziata Palumbo1Mario Versaci2MIFT Department, University of Messina, Viale F. D’Alcontres 31, I-98166 Messina, ItalyMIFT Department, University of Messina, Viale F. D’Alcontres 31, I-98166 Messina, ItalyDICEAM Department, Mediterranea University, Via Zehender (ex Via Graziella Feo di Vito), I-89122 Reggio Calabria, ItalyAn innovative non-homogeneous dynamic model is presented for the recovery of temperature during the industrial laser welding process of Al-Si <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>5</mn><mo>%</mo></mrow></semantics></math></inline-formula> alloy plates. It considers that, metallurgically, during welding, the alloy melts with the presence of solid/liquid phases until total melt is achieved, and afterwards it resolidifies with the reverse process. Further, a polynomial substitute thermal capacity of the alloy is chosen based on experimental evidence so that the volumetric solid-state fraction is identifiable. Moreover, to the usual radiative/convective boundary conditions, the contribution due to the positioning of the plates on the workbench is considered (endowing the model with Cauchy–Stefan–Boltzmann boundary conditions). Having verified the well-posedness of the problem, a Galerkin-FEM approach is implemented to recover the temperature maps, obtained by modeling the laser heat sources with formulations depending on the laser sliding speed. The results achieved show good adherence to the experimental evidence, opening up interesting future scenarios for technology transfer.https://www.mdpi.com/2227-7390/11/15/3357laser weldingheat transferinhomogeneous parabolic modelco-presence of solid–liquid phasesCauchy–Stefan–Boltzmann boundary conditionsGalerkin-FEM approach
spellingShingle Carmelo Filippo Munafò
Annunziata Palumbo
Mario Versaci
An Inhomogeneous Model for Laser Welding of Industrial Interest
Mathematics
laser welding
heat transfer
inhomogeneous parabolic model
co-presence of solid–liquid phases
Cauchy–Stefan–Boltzmann boundary conditions
Galerkin-FEM approach
title An Inhomogeneous Model for Laser Welding of Industrial Interest
title_full An Inhomogeneous Model for Laser Welding of Industrial Interest
title_fullStr An Inhomogeneous Model for Laser Welding of Industrial Interest
title_full_unstemmed An Inhomogeneous Model for Laser Welding of Industrial Interest
title_short An Inhomogeneous Model for Laser Welding of Industrial Interest
title_sort inhomogeneous model for laser welding of industrial interest
topic laser welding
heat transfer
inhomogeneous parabolic model
co-presence of solid–liquid phases
Cauchy–Stefan–Boltzmann boundary conditions
Galerkin-FEM approach
url https://www.mdpi.com/2227-7390/11/15/3357
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