Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle Mechanics

Greige cotton (GC) has attracted interest in recent years as an eco-friendly, functional fiber for use in nonwoven topsheet materials. GC imparts favorable fluid management and sensorial properties associated with urinary liquid transport and indices related to comfort in wearable incontinence nonwo...

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Main Authors: Michael Easson, Judson Vincent Edwards, Ningtao Mao, Chris Carr, David Marshall, Jianguo Qu, Elena Graves, Michael Reynolds, Andres Villalpando, Brian Condon
Format: Article
Language:English
Published: MDPI AG 2018-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/11/11/2077
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author Michael Easson
Judson Vincent Edwards
Ningtao Mao
Chris Carr
David Marshall
Jianguo Qu
Elena Graves
Michael Reynolds
Andres Villalpando
Brian Condon
author_facet Michael Easson
Judson Vincent Edwards
Ningtao Mao
Chris Carr
David Marshall
Jianguo Qu
Elena Graves
Michael Reynolds
Andres Villalpando
Brian Condon
author_sort Michael Easson
collection DOAJ
description Greige cotton (GC) has attracted interest in recent years as an eco-friendly, functional fiber for use in nonwoven topsheet materials. GC imparts favorable fluid management and sensorial properties associated with urinary liquid transport and indices related to comfort in wearable incontinence nonwovens. Nonwoven GC has material surface polarity, an ambient moisture content, and a lipid/polysaccharide matrix that imparts positive fluid mechanic properties applicable to incontinence management topsheet materials. However, a better understanding of the connection between functionality and compositional aspects of molecular, mechanical, and material property relations is still required to employ structure/function relations beyond a priori design. Thus, this study focuses on the relation of key indices of material fluid and sensorial functions to nonwoven topsheet composition. Greige cotton, polypropylene, bleached cotton, and polyester fiber blends were hydroentangled at 60, 80, and 100 bar. Greige cotton polypropylene and bleached cotton were blended at ratios to balance surface polarity, whereas low percentages of polyester were added to confer whiteness properties. Electrokinetic and contact angle measurements were obtained for the hydroentangled nonwovens to assess surface polarity in light of material composition. Notably, materials demonstrated a relation of hydrophobicity to swelling as determined electrokinetically by &#916;&#950;, &#950;<sub>plateau</sub>, and contact angles greater than 90&#176;. Subsequently, three blended nonwoven fabrics were selected to assess effects on fluid management properties including topsheet performance indices of rewet, strikethrough, and fluid handling (rate and efficiency of transport to the absorbent core). These materials aligned well with commercial topsheet fluid mechanics. Using the Leeds University Fabric Handle Evaluation System (LUFHES), the nonwovens were tested for total fabric hand. The results of the LUFHES measurements are discussed in light of fiber contributions. Fiber ratios were found to correlate well with improvement in softness, flexibility, and formability. This study provides insights that improves the understanding of the multifunctional properties accessible with greige cotton toward decisions valuable to selecting greige cotton as an environmentally friendly fiber for nonwoven topsheets.
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spelling doaj.art-c3f705c381c1496bad1492933b45992c2022-12-22T03:35:58ZengMDPI AGMaterials1996-19442018-10-011111207710.3390/ma11112077ma11112077Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle MechanicsMichael Easson0Judson Vincent Edwards1Ningtao Mao2Chris Carr3David Marshall4Jianguo Qu5Elena Graves6Michael Reynolds7Andres Villalpando8Brian Condon9Southern Regional Research Center, New Orleans, LA 70124, USASouthern Regional Research Center, New Orleans, LA 70124, USAPerformance Textiles and Clothing Research Group, University of Leeds, Leeds LS2 9JT, UKPerformance Textiles and Clothing Research Group, University of Leeds, Leeds LS2 9JT, UKPerformance Textiles and Clothing Research Group, University of Leeds, Leeds LS2 9JT, UKPerformance Textiles and Clothing Research Group, University of Leeds, Leeds LS2 9JT, UKSouthern Regional Research Center, New Orleans, LA 70124, USASouthern Regional Research Center, New Orleans, LA 70124, USASouthern Regional Research Center, New Orleans, LA 70124, USASouthern Regional Research Center, New Orleans, LA 70124, USAGreige cotton (GC) has attracted interest in recent years as an eco-friendly, functional fiber for use in nonwoven topsheet materials. GC imparts favorable fluid management and sensorial properties associated with urinary liquid transport and indices related to comfort in wearable incontinence nonwovens. Nonwoven GC has material surface polarity, an ambient moisture content, and a lipid/polysaccharide matrix that imparts positive fluid mechanic properties applicable to incontinence management topsheet materials. However, a better understanding of the connection between functionality and compositional aspects of molecular, mechanical, and material property relations is still required to employ structure/function relations beyond a priori design. Thus, this study focuses on the relation of key indices of material fluid and sensorial functions to nonwoven topsheet composition. Greige cotton, polypropylene, bleached cotton, and polyester fiber blends were hydroentangled at 60, 80, and 100 bar. Greige cotton polypropylene and bleached cotton were blended at ratios to balance surface polarity, whereas low percentages of polyester were added to confer whiteness properties. Electrokinetic and contact angle measurements were obtained for the hydroentangled nonwovens to assess surface polarity in light of material composition. Notably, materials demonstrated a relation of hydrophobicity to swelling as determined electrokinetically by &#916;&#950;, &#950;<sub>plateau</sub>, and contact angles greater than 90&#176;. Subsequently, three blended nonwoven fabrics were selected to assess effects on fluid management properties including topsheet performance indices of rewet, strikethrough, and fluid handling (rate and efficiency of transport to the absorbent core). These materials aligned well with commercial topsheet fluid mechanics. Using the Leeds University Fabric Handle Evaluation System (LUFHES), the nonwovens were tested for total fabric hand. The results of the LUFHES measurements are discussed in light of fiber contributions. Fiber ratios were found to correlate well with improvement in softness, flexibility, and formability. This study provides insights that improves the understanding of the multifunctional properties accessible with greige cotton toward decisions valuable to selecting greige cotton as an environmentally friendly fiber for nonwoven topsheets.https://www.mdpi.com/1996-1944/11/11/2077fluid handlingfabric handlegreige cottonnonwovenstopsheetrewetstrikethroughincontinence
spellingShingle Michael Easson
Judson Vincent Edwards
Ningtao Mao
Chris Carr
David Marshall
Jianguo Qu
Elena Graves
Michael Reynolds
Andres Villalpando
Brian Condon
Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle Mechanics
Materials
fluid handling
fabric handle
greige cotton
nonwovens
topsheet
rewet
strikethrough
incontinence
title Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle Mechanics
title_full Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle Mechanics
title_fullStr Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle Mechanics
title_full_unstemmed Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle Mechanics
title_short Structure/Function Analysis of Nonwoven Cotton Topsheet Fabrics: Multi-Fiber Blending Effects on Fluid Handling and Fabric Handle Mechanics
title_sort structure function analysis of nonwoven cotton topsheet fabrics multi fiber blending effects on fluid handling and fabric handle mechanics
topic fluid handling
fabric handle
greige cotton
nonwovens
topsheet
rewet
strikethrough
incontinence
url https://www.mdpi.com/1996-1944/11/11/2077
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