Optimized Buffer Allocation and Repair Strategies for Series Production Lines

This paper proposes an efficient approach for solving the buffer allocation problem with limited number of repair resources. In this problem, the objective is to maximize the throughput of a series production line through solving the buffer allocation optimization problem and electing the best repai...

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Main Authors: Jae-Dong Honga, Mustapha Nourelfath, Mohammed Abouheaf
Format: Article
Language:English
Published: University of Novi Sad, Faculty of Technical Sciences 2022-12-01
Series:International Journal of Industrial Engineering and Management
Subjects:
Online Access:http://www.ijiemjournal.uns.ac.rs/images/journal/volume13/IJIEM_316.pdf
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author Jae-Dong Honga
Mustapha Nourelfath
Mohammed Abouheaf
author_facet Jae-Dong Honga
Mustapha Nourelfath
Mohammed Abouheaf
author_sort Jae-Dong Honga
collection DOAJ
description This paper proposes an efficient approach for solving the buffer allocation problem with limited number of repair resources. In this problem, the objective is to maximize the throughput of a series production line through solving the buffer allocation optimization problem and electing the best repair polices. This is done using a simulation model to estimate the throughput combined with a self-adjusting search heuristic approach. The total count of repairmen is constrained to be strictly less than or equal to the count of repairable machines. Therefore, a self-adjusting search algorithm that is based on a nonlinear threshold accepting criterion is employed to reach the best production line configurations in terms of the buffer-levels and repair policies. The effectiveness of the combined simulation-search solution mechanism is tested using three different scenarios with 8 different repair policies. The numerical results showed that not only the proposed approach can find a near optimal solution in a limited and acceptable time, but also the overall production system performance can be improved by selecting the best repair policy.
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spelling doaj.art-c439a23011dc40eab3eafc66465959e32022-12-22T03:54:44ZengUniversity of Novi Sad, Faculty of Technical SciencesInternational Journal of Industrial Engineering and Management2217-26612683-345X2022-12-01134239249http://doi.org/10.24867/IJIEM-2022-4-316316Optimized Buffer Allocation and Repair Strategies for Series Production LinesJae-Dong Honga0Mustapha Nourelfath1Mohammed Abouheaf2Faculté d'Administration, Université de Moncton, Moncton (NB), CanadaMechanical Engineering Department, Université Laval, Quebec (Qc), CanadaCollege of Technology, Architecture & Applied Engineering, Bowling Green State University, Bowling Green, USAThis paper proposes an efficient approach for solving the buffer allocation problem with limited number of repair resources. In this problem, the objective is to maximize the throughput of a series production line through solving the buffer allocation optimization problem and electing the best repair polices. This is done using a simulation model to estimate the throughput combined with a self-adjusting search heuristic approach. The total count of repairmen is constrained to be strictly less than or equal to the count of repairable machines. Therefore, a self-adjusting search algorithm that is based on a nonlinear threshold accepting criterion is employed to reach the best production line configurations in terms of the buffer-levels and repair policies. The effectiveness of the combined simulation-search solution mechanism is tested using three different scenarios with 8 different repair policies. The numerical results showed that not only the proposed approach can find a near optimal solution in a limited and acceptable time, but also the overall production system performance can be improved by selecting the best repair policy.http://www.ijiemjournal.uns.ac.rs/images/journal/volume13/IJIEM_316.pdfbuffer allocationoptimizationrepair policyheuristic simulationnon-linear threshold algorithm
spellingShingle Jae-Dong Honga
Mustapha Nourelfath
Mohammed Abouheaf
Optimized Buffer Allocation and Repair Strategies for Series Production Lines
International Journal of Industrial Engineering and Management
buffer allocation
optimization
repair policy
heuristic simulation
non-linear threshold algorithm
title Optimized Buffer Allocation and Repair Strategies for Series Production Lines
title_full Optimized Buffer Allocation and Repair Strategies for Series Production Lines
title_fullStr Optimized Buffer Allocation and Repair Strategies for Series Production Lines
title_full_unstemmed Optimized Buffer Allocation and Repair Strategies for Series Production Lines
title_short Optimized Buffer Allocation and Repair Strategies for Series Production Lines
title_sort optimized buffer allocation and repair strategies for series production lines
topic buffer allocation
optimization
repair policy
heuristic simulation
non-linear threshold algorithm
url http://www.ijiemjournal.uns.ac.rs/images/journal/volume13/IJIEM_316.pdf
work_keys_str_mv AT jaedonghonga optimizedbufferallocationandrepairstrategiesforseriesproductionlines
AT mustaphanourelfath optimizedbufferallocationandrepairstrategiesforseriesproductionlines
AT mohammedabouheaf optimizedbufferallocationandrepairstrategiesforseriesproductionlines