Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal Exposure

Al-Si-Cu-Mg cast (354) alloys are used in the automotive sector owing to their remarkable properties which are achievable after applying appropriate thermal treatments. Zirconium, Nickel, and Manganese were added to this category of Al-alloys to preserve good mechanical properties while being expose...

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Main Authors: Mohamed H. Abdelaziz, Agnes M. Samuel, Herbert W. Doty, Victor Songmene, Fawzy H. Samuel
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/8/2830
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author Mohamed H. Abdelaziz
Agnes M. Samuel
Herbert W. Doty
Victor Songmene
Fawzy H. Samuel
author_facet Mohamed H. Abdelaziz
Agnes M. Samuel
Herbert W. Doty
Victor Songmene
Fawzy H. Samuel
author_sort Mohamed H. Abdelaziz
collection DOAJ
description Al-Si-Cu-Mg cast (354) alloys are used in the automotive sector owing to their remarkable properties which are achievable after applying appropriate thermal treatments. Zirconium, Nickel, and Manganese were added to this category of Al-alloys to preserve good mechanical properties while being exposed to elevated temperatures for long times. The ultimate and yield strength values obtained at room temperature for the stabilized (thermally-exposed) T5-treated condition were comparable to those of the stabilized T6-treated condition, whereas the same properties for T5-treated alloys were higher than those of T6-treated ones for elevated-temperature tensile testing. Interestingly, the results showed that the addition of 0.75 wt.% Mn was competitive with the addition of 2 and 4 wt.% Ni with respect to the elevated-temperature and ambient temperature strength values, respectively. In addition, the Mn-containing alloy M3S exhibited improved ductility values at ambient temperature and at 250 °C, compared to the Ni-containing alloys. Examination of the fracture surface of tested samples revealed the advantageous role of sludge particles in enhancing the performance of Mn-containing alloys through their resistance to the propagation of cracks that developed in many intermetallic phases. This finding is considered to be economically significant in view of the lower price of manganese compared to that of nickel.
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spelling doaj.art-c4497f014117431589c36ee404020dc42023-11-30T21:27:59ZengMDPI AGMaterials1996-19442022-04-01158283010.3390/ma15082830Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal ExposureMohamed H. Abdelaziz0Agnes M. Samuel1Herbert W. Doty2Victor Songmene3Fawzy H. Samuel4Département PEC, Université Française d’Égypte, Ville Shorouk, Cairo 11837, EgyptDépartement des Sciences Appliquées, Université du Québec à Chicoutimi, Chicoutimi, Saguenay, QC G7H 2B1, CanadaGeneral Motors Global Technology Center, Warren, MI 48093-2350, USADépartement de Génie Mécanique, École de Technologie Supérieure, Montreal, QC H3C 1K3, CanadaDépartement des Sciences Appliquées, Université du Québec à Chicoutimi, Chicoutimi, Saguenay, QC G7H 2B1, CanadaAl-Si-Cu-Mg cast (354) alloys are used in the automotive sector owing to their remarkable properties which are achievable after applying appropriate thermal treatments. Zirconium, Nickel, and Manganese were added to this category of Al-alloys to preserve good mechanical properties while being exposed to elevated temperatures for long times. The ultimate and yield strength values obtained at room temperature for the stabilized (thermally-exposed) T5-treated condition were comparable to those of the stabilized T6-treated condition, whereas the same properties for T5-treated alloys were higher than those of T6-treated ones for elevated-temperature tensile testing. Interestingly, the results showed that the addition of 0.75 wt.% Mn was competitive with the addition of 2 and 4 wt.% Ni with respect to the elevated-temperature and ambient temperature strength values, respectively. In addition, the Mn-containing alloy M3S exhibited improved ductility values at ambient temperature and at 250 °C, compared to the Ni-containing alloys. Examination of the fracture surface of tested samples revealed the advantageous role of sludge particles in enhancing the performance of Mn-containing alloys through their resistance to the propagation of cracks that developed in many intermetallic phases. This finding is considered to be economically significant in view of the lower price of manganese compared to that of nickel.https://www.mdpi.com/1996-1944/15/8/2830Al-Si-Cu-Mg alloythermal exposureheat treatmenttransition element additionsmechanical propertiesmicrostructure
spellingShingle Mohamed H. Abdelaziz
Agnes M. Samuel
Herbert W. Doty
Victor Songmene
Fawzy H. Samuel
Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal Exposure
Materials
Al-Si-Cu-Mg alloy
thermal exposure
heat treatment
transition element additions
mechanical properties
microstructure
title Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal Exposure
title_full Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal Exposure
title_fullStr Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal Exposure
title_full_unstemmed Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal Exposure
title_short Mechanical Performance and Precipitation Behavior in Al-Si-Cu-Mg Cast Alloys: Effect of Prolonged Thermal Exposure
title_sort mechanical performance and precipitation behavior in al si cu mg cast alloys effect of prolonged thermal exposure
topic Al-Si-Cu-Mg alloy
thermal exposure
heat treatment
transition element additions
mechanical properties
microstructure
url https://www.mdpi.com/1996-1944/15/8/2830
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