Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication Technology

This paper presents the results of a comparative evaluation of the tensile strength behaviors of parts obtained by additive manufacturing using fused filament fabrication (FFF) technology. The study investigated the influences of the deposition printing parameters for both polymers and fiber-reinfor...

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Main Authors: María Jesús Martín, Juan Antonio Auñón, Francisco Martín
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/13/17/2934
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author María Jesús Martín
Juan Antonio Auñón
Francisco Martín
author_facet María Jesús Martín
Juan Antonio Auñón
Francisco Martín
author_sort María Jesús Martín
collection DOAJ
description This paper presents the results of a comparative evaluation of the tensile strength behaviors of parts obtained by additive manufacturing using fused filament fabrication (FFF) technology. The study investigated the influences of the deposition printing parameters for both polymers and fiber-reinforced polymers. Polymeric materials that are widely used in FFF were selected, including acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), and nylon. Carbon and glass continuous fibers were used to reinforce the nylon matrix in composite materials. The study utilized two manufacturing methods. Polymers were manufactured using an Ultimaker 2 Extended+ device and the fiber-reinforced polymer specimens were obtained using a Markforged Mark Two printer. The entire set of specimens was eventually subjected to destructive monoaxial tensile tests to measure their responses. The main goal of this study was to estimate the effect of the different infill patterns applied (zig-zag, concentric, and four different orientations lines) on the mechanical properties of pure thermoplastic materials and reinforced polymers. Results show a spectacular increase in the tensile stress at break, which for polymers reaches an average value of 27.53 MPa compared to 94.51 MPa in the case of composites (increase of 70.87%). A similar increase occurs in the case of tensile stress at yield with values of 31.87 MPa and 105.98 MPa, respectively, which represents an increase of 69.93%. The influence of the infill of the fiber is decisive, reaching, in the 0-0 arrangement, mean values of 220.18 MPa for tensile stress at break and 198.26 MPa for tensile stress at yield.
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spelling doaj.art-c4787dea8b01414ba53033a17f08fb192023-11-22T11:05:33ZengMDPI AGPolymers2073-43602021-08-011317293410.3390/polym13172934Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication TechnologyMaría Jesús Martín0Juan Antonio Auñón1Francisco Martín2Department of Civil, Materials, and Manufacturing Engineering, University of Malaga, C/Dr. Ortiz Ramos s/n, 29071 Málaga, SpainDepartment of Mechanical, Thermal, and Fluids Engineering, University of Malaga, C/Dr. Ortiz Ramos s/n, 29071 Málaga, SpainDepartment of Civil, Materials, and Manufacturing Engineering, University of Malaga, C/Dr. Ortiz Ramos s/n, 29071 Málaga, SpainThis paper presents the results of a comparative evaluation of the tensile strength behaviors of parts obtained by additive manufacturing using fused filament fabrication (FFF) technology. The study investigated the influences of the deposition printing parameters for both polymers and fiber-reinforced polymers. Polymeric materials that are widely used in FFF were selected, including acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), and nylon. Carbon and glass continuous fibers were used to reinforce the nylon matrix in composite materials. The study utilized two manufacturing methods. Polymers were manufactured using an Ultimaker 2 Extended+ device and the fiber-reinforced polymer specimens were obtained using a Markforged Mark Two printer. The entire set of specimens was eventually subjected to destructive monoaxial tensile tests to measure their responses. The main goal of this study was to estimate the effect of the different infill patterns applied (zig-zag, concentric, and four different orientations lines) on the mechanical properties of pure thermoplastic materials and reinforced polymers. Results show a spectacular increase in the tensile stress at break, which for polymers reaches an average value of 27.53 MPa compared to 94.51 MPa in the case of composites (increase of 70.87%). A similar increase occurs in the case of tensile stress at yield with values of 31.87 MPa and 105.98 MPa, respectively, which represents an increase of 69.93%. The influence of the infill of the fiber is decisive, reaching, in the 0-0 arrangement, mean values of 220.18 MPa for tensile stress at break and 198.26 MPa for tensile stress at yield.https://www.mdpi.com/2073-4360/13/17/2934fused filament fabricationpolylactic acidacrylonitrile butadiene styrenenylonglass fibercarbon fiber
spellingShingle María Jesús Martín
Juan Antonio Auñón
Francisco Martín
Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication Technology
Polymers
fused filament fabrication
polylactic acid
acrylonitrile butadiene styrene
nylon
glass fiber
carbon fiber
title Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication Technology
title_full Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication Technology
title_fullStr Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication Technology
title_full_unstemmed Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication Technology
title_short Influence of Infill Pattern on Mechanical Behavior of Polymeric and Composites Specimens Manufactured Using Fused Filament Fabrication Technology
title_sort influence of infill pattern on mechanical behavior of polymeric and composites specimens manufactured using fused filament fabrication technology
topic fused filament fabrication
polylactic acid
acrylonitrile butadiene styrene
nylon
glass fiber
carbon fiber
url https://www.mdpi.com/2073-4360/13/17/2934
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