Analytical Prediction of Residual Stress in the Machined Surface during Milling

An analytical prediction model for residual stress during milling is established, which considers the thermal-mechanical coupling effect. Considering the effects of thermal-mechanical coupling, the residual stress distribution in the workpiece is determined by the stress loading history according to...

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Main Authors: Caixu Yue, Xiaole Hao, Xia Ji, Xianli Liu, Steven Y. Liang, Lihui Wang, Fugang Yan
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/4/498
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author Caixu Yue
Xiaole Hao
Xia Ji
Xianli Liu
Steven Y. Liang
Lihui Wang
Fugang Yan
author_facet Caixu Yue
Xiaole Hao
Xia Ji
Xianli Liu
Steven Y. Liang
Lihui Wang
Fugang Yan
author_sort Caixu Yue
collection DOAJ
description An analytical prediction model for residual stress during milling is established, which considers the thermal-mechanical coupling effect. Considering the effects of thermal-mechanical coupling, the residual stress distribution in the workpiece is determined by the stress loading history according to McDowell′s hybrid algorithm. Based on the analysis of the geometric relationship of orthogonal cutting, the prediction model for milling force and residual stress in the machined surface is established. The research results can provide theoretical basis for stress control during milling.
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spelling doaj.art-c498e48f204d4df0ab8b1b9b3964bd912023-11-19T21:07:52ZengMDPI AGMetals2075-47012020-04-0110449810.3390/met10040498Analytical Prediction of Residual Stress in the Machined Surface during MillingCaixu Yue0Xiaole Hao1Xia Ji2Xianli Liu3Steven Y. Liang4Lihui Wang5Fugang Yan6Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, No. 52 Xuefu Road, Nangang 150080, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, No. 52 Xuefu Road, Nangang 150080, ChinaSchool of Mechanical Engineering, Donghua University, No. 2999 North Renmin Road, Shanghai 201620, ChinaKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, No. 52 Xuefu Road, Nangang 150080, ChinaWoodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta, GA 30332, USADepartment of Production Engineering, KTH Royal Institute of Technology, 10044 Stockholm, SwedenKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, No. 52 Xuefu Road, Nangang 150080, ChinaAn analytical prediction model for residual stress during milling is established, which considers the thermal-mechanical coupling effect. Considering the effects of thermal-mechanical coupling, the residual stress distribution in the workpiece is determined by the stress loading history according to McDowell′s hybrid algorithm. Based on the analysis of the geometric relationship of orthogonal cutting, the prediction model for milling force and residual stress in the machined surface is established. The research results can provide theoretical basis for stress control during milling.https://www.mdpi.com/2075-4701/10/4/498milling forceresidual stressanalytical modelthermal-mechanical couplingmilling process
spellingShingle Caixu Yue
Xiaole Hao
Xia Ji
Xianli Liu
Steven Y. Liang
Lihui Wang
Fugang Yan
Analytical Prediction of Residual Stress in the Machined Surface during Milling
Metals
milling force
residual stress
analytical model
thermal-mechanical coupling
milling process
title Analytical Prediction of Residual Stress in the Machined Surface during Milling
title_full Analytical Prediction of Residual Stress in the Machined Surface during Milling
title_fullStr Analytical Prediction of Residual Stress in the Machined Surface during Milling
title_full_unstemmed Analytical Prediction of Residual Stress in the Machined Surface during Milling
title_short Analytical Prediction of Residual Stress in the Machined Surface during Milling
title_sort analytical prediction of residual stress in the machined surface during milling
topic milling force
residual stress
analytical model
thermal-mechanical coupling
milling process
url https://www.mdpi.com/2075-4701/10/4/498
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AT xianliliu analyticalpredictionofresidualstressinthemachinedsurfaceduringmilling
AT stevenyliang analyticalpredictionofresidualstressinthemachinedsurfaceduringmilling
AT lihuiwang analyticalpredictionofresidualstressinthemachinedsurfaceduringmilling
AT fugangyan analyticalpredictionofresidualstressinthemachinedsurfaceduringmilling