Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser Melting

The preparation of refractory tungsten and tungsten alloys has always been challenging due to their inherent properties. Selective laser melting (SLM) offers a choice for preparing tungsten and tungsten alloys. In this work, 90W-7Ni-3Fe samples were prepared by selective laser melting and investigat...

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Main Authors: Junfeng Li, Zhengying Wei, Bokang Zhou, Yunxiao Wu, Sheng-Gui Chen, Zhenzhong Sun
Format: Article
Language:English
Published: MDPI AG 2019-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/9/8/884
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author Junfeng Li
Zhengying Wei
Bokang Zhou
Yunxiao Wu
Sheng-Gui Chen
Zhenzhong Sun
author_facet Junfeng Li
Zhengying Wei
Bokang Zhou
Yunxiao Wu
Sheng-Gui Chen
Zhenzhong Sun
author_sort Junfeng Li
collection DOAJ
description The preparation of refractory tungsten and tungsten alloys has always been challenging due to their inherent properties. Selective laser melting (SLM) offers a choice for preparing tungsten and tungsten alloys. In this work, 90W-7Ni-3Fe samples were prepared by selective laser melting and investigated. Different process parameter combinations were designed according to the Taguchi method, and volumetric energy density (VED) was defined. Subsequently, the effects of process parameters on densification, phase composition, microstructure, tensile properties, and microhardness were investigated. Nearly a full densification sample (&#8805;99%) was obtained under optimized process parameters, and the value of VED was no less than 300 J/mm<sup>3</sup>. Laser power had a dominant influence on densification behavior compared with other parameters. The main phases of 90W-7Ni-3Fe are W and &#947;-(Ni-Fe), dissolved with partial W. In addition, 90W-7Ni-3Fe showed a high tensile strength (UTS = 1121 MPa) with poor elongation (&lt;1%). A high average microhardness (&gt;400 HV<sub>0.3</sub>) was obtained, but the microhardness presented a fluctuation along building direction due to the inhomogeneous microstructure.
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spelling doaj.art-c4ab5e7a475046419e9e7ddc934b29052022-12-21T22:27:54ZengMDPI AGMetals2075-47012019-08-019888410.3390/met9080884met9080884Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser MeltingJunfeng Li0Zhengying Wei1Bokang Zhou2Yunxiao Wu3Sheng-Gui Chen4Zhenzhong Sun5State Key Laboratory for Manufacturing System Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory for Manufacturing System Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory for Manufacturing System Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaState Key Laboratory for Manufacturing System Engineering, School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaSchool of Mechanical Engineering, Dongguan University of Technology, Dongguan 523808, ChinaSchool of Mechanical Engineering, Dongguan University of Technology, Dongguan 523808, ChinaThe preparation of refractory tungsten and tungsten alloys has always been challenging due to their inherent properties. Selective laser melting (SLM) offers a choice for preparing tungsten and tungsten alloys. In this work, 90W-7Ni-3Fe samples were prepared by selective laser melting and investigated. Different process parameter combinations were designed according to the Taguchi method, and volumetric energy density (VED) was defined. Subsequently, the effects of process parameters on densification, phase composition, microstructure, tensile properties, and microhardness were investigated. Nearly a full densification sample (&#8805;99%) was obtained under optimized process parameters, and the value of VED was no less than 300 J/mm<sup>3</sup>. Laser power had a dominant influence on densification behavior compared with other parameters. The main phases of 90W-7Ni-3Fe are W and &#947;-(Ni-Fe), dissolved with partial W. In addition, 90W-7Ni-3Fe showed a high tensile strength (UTS = 1121 MPa) with poor elongation (&lt;1%). A high average microhardness (&gt;400 HV<sub>0.3</sub>) was obtained, but the microhardness presented a fluctuation along building direction due to the inhomogeneous microstructure.https://www.mdpi.com/2075-4701/9/8/884selective laser melting90W-7Ni-3Fedensificationmicrostructureproperties
spellingShingle Junfeng Li
Zhengying Wei
Bokang Zhou
Yunxiao Wu
Sheng-Gui Chen
Zhenzhong Sun
Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser Melting
Metals
selective laser melting
90W-7Ni-3Fe
densification
microstructure
properties
title Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser Melting
title_full Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser Melting
title_fullStr Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser Melting
title_full_unstemmed Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser Melting
title_short Densification, Microstructure and Properties of 90W-7Ni-3Fe Fabricated by Selective Laser Melting
title_sort densification microstructure and properties of 90w 7ni 3fe fabricated by selective laser melting
topic selective laser melting
90W-7Ni-3Fe
densification
microstructure
properties
url https://www.mdpi.com/2075-4701/9/8/884
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