The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base Materials

Friction stir welding requires an optimized process because the quality of the weld can vary depending on the dynamic characteristics of the welding tool. In addition, controlling the structural deflection of the base material according to the load of the welding tool is important. In this study, th...

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Main Authors: Woon-Yong Cha, Se-Bin Im, Jae-Won Kim, Dae-Gwan Kang
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/19/9847
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author Woon-Yong Cha
Se-Bin Im
Jae-Won Kim
Dae-Gwan Kang
author_facet Woon-Yong Cha
Se-Bin Im
Jae-Won Kim
Dae-Gwan Kang
author_sort Woon-Yong Cha
collection DOAJ
description Friction stir welding requires an optimized process because the quality of the weld can vary depending on the dynamic characteristics of the welding tool. In addition, controlling the structural deflection of the base material according to the load of the welding tool is important. In this study, the structural deflection of thin base material according to the dynamic characteristics of the welding tool was confirmed using dynamic simulation. The generated deflection was controlled through the fixing clamp, and the results according to the rotation and progress speed of the welding tool were compared and analyzed through finite volume analysis. Thus, factors of the welding tools were obtained based on computational data without accompanying experimental data, and a process guide for efficient friction stir welding for thin base materials was presented.
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spelling doaj.art-c4afdda4a87649cd9481a4209b6ef4a92023-11-23T19:46:39ZengMDPI AGApplied Sciences2076-34172022-09-011219984710.3390/app12199847The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base MaterialsWoon-Yong Cha0Se-Bin Im1Jae-Won Kim2Dae-Gwan Kang3Department of Mechanical Engineering, Sunmoon University, Asan 31460, KoreaDepartment of Mechanical Engineering, Sunmoon University, Asan 31460, KoreaDepartment of Mechanical Engineering, Sunmoon University, Asan 31460, KoreaResearch Institute, YOUNG HWA TECH Co., Ltd., Asan 31409, KoreaFriction stir welding requires an optimized process because the quality of the weld can vary depending on the dynamic characteristics of the welding tool. In addition, controlling the structural deflection of the base material according to the load of the welding tool is important. In this study, the structural deflection of thin base material according to the dynamic characteristics of the welding tool was confirmed using dynamic simulation. The generated deflection was controlled through the fixing clamp, and the results according to the rotation and progress speed of the welding tool were compared and analyzed through finite volume analysis. Thus, factors of the welding tools were obtained based on computational data without accompanying experimental data, and a process guide for efficient friction stir welding for thin base materials was presented.https://www.mdpi.com/2076-3417/12/19/9847friction stir weldingpower converterdeflectionRecurDynParticleworks
spellingShingle Woon-Yong Cha
Se-Bin Im
Jae-Won Kim
Dae-Gwan Kang
The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base Materials
Applied Sciences
friction stir welding
power converter
deflection
RecurDyn
Particleworks
title The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base Materials
title_full The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base Materials
title_fullStr The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base Materials
title_full_unstemmed The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base Materials
title_short The Simulation of the Dynamic Characteristics of Friction Stir Welding and the Structural Deflection of Base Materials
title_sort simulation of the dynamic characteristics of friction stir welding and the structural deflection of base materials
topic friction stir welding
power converter
deflection
RecurDyn
Particleworks
url https://www.mdpi.com/2076-3417/12/19/9847
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